Model year record

2004 Freightliner Columbia recalls & problems

The 2004 Freightliner Columbia has 10 safety recalls and 13 owner complaints on file with NHTSA. The most-reported problem area is engine and engine cooling (10 complaints).

Recalls10safety recalls

Complaints13filed by owners

Crashes · fires2 · 2reported in complaints

Injuries · deaths6 · 2reported in complaints

Safety recalls

EquipmentDec 15, 2017

Equipment

Recall 17V81000024,860 vehicles

Problem: Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf
Risk: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Fix: DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or contact Kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information. DTNA's number for this recall is FL-759.

Fuel system, dieselSep 16, 2011

Fuel system, diesel

Recall 11V47800073,500 vehicles

Problem: DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 HEAVY TRUCKS MANUFACTURED FROM JULY 11, 2003, THROUGH SEPTEMBER 28, 2007, EQUIPPED WITH EPA04 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES AND FUEL FILTERS MOUNTED NEAR THE CENTER OF THE ENGINE ON THE LEFT-HAND SIDE. THE PLASTIC LOW PRESSURE FUEL LINE BETWEEN ENGINE MOUNTED FUEL FILTER AND ENGINE BLOCK MAY DEVELOP A SUBSTANTIAL DIESEL FUEL LEAK.
Risk: THIS COULD CREATE A ROAD HAZARD INCREASING THE RISK OF A CRASH. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Fix: DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE REMEDY WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. VEHICLES WILL BE INSPECTED AND THE PLASTIC LOW PRESSURE FUEL LINE WILL BE REPLACED WITH A STEEL LOW PRESSURE FUEL LINE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. AN INTERIM LETTER WAS MAILED TO OWNERS ON OCTOBER 28, 2011. THE SAFETY RECALL BEGAN ON FEBRUARY 21, 2012. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

Engine and engine coolingSep 23, 2009

Engine and engine cooling

Recall 09V36600025,362 vehicles

Problem: DAIMLER TRUCKS IS RECALLING MODEL YEAR 2004-2010 TRUCKS EQUIPPED WITH CATERPILLAR C15 ENGINE. THE VARIABLE VALVE ACTUATION OIL LINE MAY RUB AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.
Risk: AN OIL LEAK MAY RESULT IN A FIRE.
Fix: DAIMLER TRUCKS IS WORKING WITH CATERPILLAR TO REMEDY THESE VEHICLES. PLEASE SEE CATERPILLAR'S DEFECT REPORT 09E-020. CATERPILLAR WILL INSPECT AND REPAIR THE NECESSARY COMPONENTS FREE OF CHARGE. THE RECALL BEGAN ON MAY 5, 2009. OWNERS MAY CONTACT CATERPILLAR TOLL-FREE AT 1-800-447-4986 OR DAIMLER TRUCKS AT 1-800-547-0712.

Service brakes, airJul 16, 2007

Supply › Check valve

Recall 07V30200075,000 vehicles

Problem: CERTAIN FREIGHTLINER SCHOOL BUS CHASSIS, HEAVY TRUCKS, AND THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN JULY 2002 AND JULY 3, 2007, EQUIPPED WITH BENDIX SR-7 SPRING BRAKE CONTROL VALVES. THE PARKER SCV BRASS 90 DEGREE SINGLE CHECK VALVES (SCV) WHICH ATTACH TO THE SUPPLY PORT OF A BENDIX SR-7 SPRING BRAKE MODULATING VALVE CAN BREAK APART. PIECES OF THE PARKER SCV CAN BECOME LODGED INSIDE THE SR-7 SPRING BRAKE MODULATING VALVE, POTENTIALLY CAUSING EITHER LEAKAGE OUT OF THE SR-7 VALVE OR PREVENTING AIR FROM PROPERLY EXHAUSTING FROM THE SR-7 VALVE. ALSO, DUE TO A MANUFACTURING DEFECT IN THE INTERNAL RUBBER CHECK VALVE INSIDE THE SR-7 SPRING BRAKE MODULATING VALVES, THE VALVES CAN BECOME DEFORMED AND NOT SEAT PROPERLY.
Risk: THESE CONDITIONS COULD EITHER RESULT IN LEAKAGE AND CAUSE A DELAY IN THE APPLICATION OF THE SPRING BRAKE WITHOUT WARNING OR POSSIBLY LEAD TO UNINTENDED VEHICLE ROLLAWAY OR BRAKE DRAG WHICH COULD RESULT IN A VEHICLE CRASH, PERSONAL INJURY, OR DEATH.
Fix: FREIGHTLINER WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 11, 2008 TO FREIGHTLINER, STERLING, AND FREIGHTLINER CUSTOM CHASSIS OWNERS; TO THOMAS BUILT BUS OWNERS ON FEBRUARY 1, 2008. OWNERS CAN CONTACT FREIGHTLINER AT 1-800-547-0712.

Engine and engine coolingFeb 8, 2006

Engine and engine cooling

Recall 06V0300005,771 vehiclesopened after NHTSA action (ODI)

Problem: ON CERTAIN TRUCKS EQUIPPED WITH CATERPILLAR DIESEL ENGINES, THE VARIABLE VALVE ACTUATION OIL LINE MAY WEAR AGAINST THE SHARP EDGE OF THE CYLINDER HEAD IF NOT POSITIONED CORRECTLY.
Risk: THE OIL LINE MAY BE CUT ON THE CYLINDER HEAD CAUSING AN OIL LEAK AND A POSSIBLE FIRE.
Fix: CATERPILLAR, IN CONJUNCTION WITH FREIGHTLINER, WILL BE CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN FREE OF CHARGE. OWNERS MAY CALL CATERPILLAR AT 309-675-6496, OR FREIGHTLINER AT 1-800-547-0712.

SteeringSep 13, 2005

Linkages

Recall 05V40800037,029 vehicles

Problem: ON CERTAIN TRUCK AND MOTOR HOME CHASSIS EQUIPPED WITH I-SHAFTS SUPPLIED BY ZF HEAVY DUTY STEERING, THERE IS A POTENTIAL FOR A FAILURE OF THE FORK/SHAFT CONNECTION.
Risk: IF THIS OCCURS, THE VEHICLE COULD SUFFER A LOSS OF STEERING ABILITY, WHICH COULD RESULT IN A CRASH.
Fix: DEALERS WILL INSPECT AND ATTACH A TENSION COLLAR TO THE STEERING SHAFT TO SECURE THE CONNECTION TO THE YOKE. THE RECALL BEGAN ON NOVEMBER 16, 2005. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

WheelsJun 14, 2005

Hub

Recall 05V2850001,786 vehicles

Problem: ON CERTAIN TRUCKS EQUIPPED WITH 3RD GENERATION CONMET ALUMINUM WHEELS, THE DRUM MOUNTING FLANGE ON THE CONMET TRUTURN BRAKE DRUM MAY HAVE BEEN MANUFACTURED WITH A TAPER FROM THE PILOT HOLE TO THE BARREL OF THE DRUM.
Risk: THIS TAPER MAY CAUSE CRACKING OR FRACTURES OF THE FRONT HUB. THIS COULD CAUSE A CRASH WITHOUT PRIOR WARNING.
Fix: AFTER FURTHER INVESTIGATION AND TESTING, FREIGHTLINER HAS REVISED THE POPULATION AND THE REMEDY (DECEMBER 22, 2005). THEREFORE, THE RECALL BEGAN ON MARCH 15, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

SeatsJan 3, 2005

Seats

Recall 05V0010001,770 vehicles

Problem: ON CERTAIN TRUCKS EQUIPPED WITH SEATS BUILT BY GRA-MAG, THE SEAT PIVOT BOLTS CAN LOOSEN AND POSSIBLY FRACTURE OR DISLODGE, CAUSING THE SEAT BACK TO FAIL TO PROVIDE FULL SUPPORT TO THE DRIVER'S BACK.
Risk: A POSSIBLE VEHICLE CRASH COULD OCCUR SHOULD THE SEAT FALL BACKWARDS DURING USE.
Fix: DEALERS WILL REPAIR THESE VEHICLES. THE RECALL BEGAN ON APRIL 20, 2005. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

Power trainDec 15, 2004

Driveline

Recall 04V5900001,095 vehicles

Problem: ON CERTAIN VEHICLES, THERE IS A DEFECT IN THE INTERAXLE DRIVELINE YOKES. THE BOLT HOLES LOCATED ON THE EARWORK OF THE MALE SHAFT YOKES WERE MANUFACTURED WITH AN OVERSIZED MINOR THREAD DIAMETER.
Risk: THIS CONDITION ALLOWS THE BOLTS USED IN THE HOLES TO BECOME DETACHED WHICH COULD RESULT IN A DRIVELINE SEPARATION. DRIVELINE SEPARATION COULD RESULT IN A VEHICLE CRASH.
Fix: DEALERS WILL REPLACE THE SUSPECT MALE SHAFT YOKES. THE RECALL BEGAN ON APRIL 4, 2005. OWNERS SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Power trainMay 4, 2004

Manual transmission

Recall 04V20500014,000 vehicles

Problem: ON CERTAIN TRUCKS EQUIPPED WITH MANUAL TRANSMISSION, THE TAPERED JOINT THAT ATTACHES THE SHIFTER TO THE TRANSMISSION MAY BECOME LOOSE MAKING IT DIFFICULT TO PUT THE TRANSMISSION INTO GEAR.
Risk: IF SHIFT LEVER DETACHMENT OCCURS, THA ABILITY RO ACCELERATE OT MAINTAIN SPEED WILL BE LOST, INCREASING THE RISK OF A CRASH.
Fix: DEALERS WILL RE-SECURE THE SHIFT LEVER TO THE TRANSMISSION USING THREADLOCK AND RE-TORQUING THE FASTENING BOLT. OWNER NOTIFICATION BEGAN ON MAY 21, 2004. OWNERS SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Engine and engine coolingExhaust system; Exhaust system › Manifold/header/muffler/tail pipe	10	1	1	8	291,568 mi
Power trainClutch assembly	2	0	0	0	—
Electrical systemWiring	1	0	1	0	—
Tires	1	1	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Engine and engine cooling › Exhaust systemCrashFire1 injury
PERSONAL FRIEND/TRUCK DRIVER WAS DRIVING 2004 FREIGHTLINER COLUMBIA WITH MERCEDES ENGINE ON INTERSTATE HIGHWAY. OTHER MOTORIST SAW HIM DRIVING ERRATICALLY, AND CALLED POLICE. DASH CAMERA RECORDS HIM WEAVING IN THE ROAD AND FINALLY VEERING INTO ONCOMING LANE, CRASHING INTO CONCRETE BARRIER. IMPACT WITH THE WALL CAUSES FUEL TANK TO SEPARATE FROM CAB, CAUSING SMALL FIRE WHICH DID NOT BURN DRIVER OR CAB. DRIVER WAS PRONOUNCED DEAD AT THE SCENE. AUTOPSY REVEALED SIGNIFICANTLY HIGH LEVEL OF CO IN BLOOD (61-65 %), BUT NO HEART ATTACK OR STROKE OR ANY OTHER NATURAL CAUSE. DEATH IS RULED ACCIDENTAL. FORTUNATELY, THERE WERE NO OTHER SERIOUS INJURIES, BUT MANY OTHERS COULD HAVE BEEN KILLED. THERE IS…
Feb 7, 2008
TiresCrash
2004 FREIGHTLINER COLUMBIA CONVENTIONAL TIRE BLOW OUT. CONSUMER STATED THAT WHEN THE TIRE BLEW OUT IT CAUSED THE SECOND TRAILER TO HIT A GUARDRAIL IN TWO LOCATIONS. *KB OHIO TRAFFIC CRASH REPORT # 10-0013-89. *JB
Jan 12, 2008
Electrical system › WiringFire
2004 FREIGHTLINER COLUMBIA CAUGHT FIRE UNDER THE HOOD. *KB ACCORDING TO THE REPORT, THE FIRE STARTED DUE TO A POSSIBLE SHORT IN THE WRING. OHIO TRAFFIC CRASH REPORT *JB
Jul 23, 2007
Engine and engine cooling › Exhaust system1 injury
I HAVE A FREIGHTLINER COLUMBIA WITH A MBE 4000 MERCEDES ENGINE. THIS IS THE SECOND TIME I HAD TO PUT THE TRUCK IN A SHOP FOR AN EXHAUST LEAK. THIS TIME THE EXHAUST MANIFOLD WAS LEAKING FUMES INTO THE CAB AND MADE ME SICK WITH CARBON MONOXIDE. TOOK TRUCK TO PENN DETROIT DIESEL IN YORK HAVEN,PA. THEY FOUND THAT THE EXHAUST MANIFOLD WAS OFF ON PORT #1 AND #2 BY 1/16 INCH THERE BY ALLOWING EXHAUST FUMES TO ESCAPE AND ENTER THE CAB THROUGH THE FRESH AIR VENT THAT IS UNDER THE HOOD OF THE TRUCK. THEY CHECKED FOR EXHAUST LEAKS AFTER THE WORK WAS DONE AND SAID IT WAS FIXED. I THEN HOOKED UP TO MY TRAILER AND DID MY WALK AROUND AND SMELLED A STRONG ODOR OF EXHAUST COMING FROM THE FRONT OF THE TRUCK.…
Oct 31, 2006 · 295,400 miles
Engine and engine cooling › Exhaust system
HAVE FREIGHTLINER COLUMBIA WITH AN MBE 4000 MERCEDES. HAD FLEX PIPE THAT WAS CRACKED LETTING IN CO FUMES. HAD THIS REPLACED BUT AM STILL GETTING LOW LEVELS OF CARBON MONOXIDE IN TRUCK. IT SEAMS TO BE COMING IN THROUGH THE AIR CONDITIONING AND HEATER VENTS. JFB. *NM
Oct 5, 2006 · 287,737 miles
Engine and engine cooling › Exhaust system1 injury
HAVING HEALTH ISSUES, HEADACHES, BLURRED VISION, INFECTION IN EYE, FATIGUE, HARD BREATHING, CHEST PAINS, DID TEST FOR CARBON MONOXIDE LEVELS OF 31,J UST SITTING, NO OTHER VEHICLES AROUND WHILE TESTING. BEEN ILL FOR A LONG TIME. CAN TASTE THE FUMES COMING IN. THESE FUMES COMING THROUGH THE AIR CONDITION VENTS. MERCEDES ENGINE. *JB
Jun 10, 2006 · 300,000 miles
Engine and engine cooling › Exhaust system1 injury
SUSPECT CARBON MONOXIDE ENTERING THROUGH VENTS MAKING ME ILL HAVING HEADACHES ,EYE INFECTIONS AND CHEST PAINS SHORTNESS OF BREATH, FATIGUE BLURRED VISION. CHECKED LEVELS OF CARBON MONOXIDE UP TO 31, COMING THROUGH AIR VENTS. *JB
Jun 11, 2006 · 300,000 miles
Engine and engine cooling › Exhaust system › Manifold/header/muffler/tail pipe2 injuries
CARBON MONOXIDE LEAKAGE INTO CAB FROM HEATER/AIR CONDITIONING SYSTEM ON FREIGHTLINER COLUMBIA TRUCKS WITH DETROIT EGR (EPA COMPLIANT) ENGINES ABOUT 2003 AND NEWER. CARBON MONOXIDE RESULTED IN ELEVATED BLOOD PRESSURE, NAUSEA, FLU LIKE SYMPTOMS, HEADACHES, TIREDNESS, ETC.. TRUCK HAS BEEN WORKED ON 5 TIMES FOR THIS PROBLEM, NUMEROUS PARTS HAVE BEEN REPLACED. HAS NOT CORRECTED THE PROBLEM, OR ONLY FOR A SHORT WHILE. PROBLEM EXISTS IN SEVERAL AREAS AND IS NOT READILY APPARENT WHEN DOING IN SHOP TESTING, REPAIR AND REPLACEMENT. SOME PROBLEMS ARE RELATED TO FREIGHTLINER AND SOME TO DETROIT DIESEL. HAVE BEEN ADVISED IS NOT UNCOMMON. *JB
Nov 4, 2005 · 150,000 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

STEERING COLUMN WELD CRACKSClosed
EARLY WARNING AGGREGATE DATA SUBMITTED TO NHTSA BY FREIGHTLINER SUGGESTS THAT A STEERING (EWR CODE 01) PROBLEM EXISTS FOR THE 2004 AND 2005 CENTURY AND COLUMBIA CLASS VEHICLES.THE COUNT OF FIELD REPORTS SUBMITTED FOR THE FIRST QUARTER OF 2006 WAS SIGNIFICANTLY HIGHER THAN THE AVERAGE OF THE PREVIOUS 6 QUARTERS FOR THE AGGREGATE STEERING DATA.FURTHER REVIEW OF THE EWR DATA FOUNDFIELD REPORTS THAT DESCRIBED STEERING COLUMN FAILURES AS A RESULT OF WELDS CRACKING OR BREAKING.INFORMATION RECEIVED FROM FREIGHTLINER DETAILS A NUMBER OF STEERING COLUMNFAILURES ON THE SUBJECT VEHICLES.THESE FAILURES WERE THE RESULT OF MISSING AND CRACKED WELDS ON THE STEERING COLUMN ASSEMBLY.AN ENGINEERING ANALYSIS (EA) IS WARRANTED TO DETERMINE IF THE WELD FAILURES IN THE STEERING COLUMN CREATE A SITUATION WHERE THE VEHICLE BECOMES DIFFICULT TO STEER OR STARTLES THE DRIVER PRESENTING A SAFETY RISK.
PE06033 · opened Aug 30, 2006 · closed Jan 30, 2007