Model year record

2002 Mitsubishi Montero recalls & problems

The 2002 Mitsubishi Montero has 3 safety recalls and 111 owner complaints on file with NHTSA. The most-reported problem area is service brakes, hydraulic (47 complaints).

Recalls3safety recalls

Complaints111filed by owners

Crashes · fires9 · 1reported in complaints

Injuries · deaths8 · 1reported in complaints

Safety recalls

EquipmentSep 1, 2004

Other › Labels

Recall 04V428000100,432 vehicles

Problem: CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE BILINGUAL ENGLISH/SPANISH REMOVABLE AIR BAG WARNING LABELS AFFIXED TO THE DASH AND TO THE SUNVISOR DO NOT MEET THE SIZE REQUIREMENTS OF THE STANDARD.
Risk: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Fix: MITSUBISHI CARIBBEAN WILL MAIL A CUSTOMER NOTIFICATION LETTER CONTAINING A WRITTEN DESCRIPTION AND A GRAPHIC OF THE BI-LINGUAL DASHBOARD AIR BAG WARNING LABEL. IN ADDITION, ALL CURRENT 2000-2004 NATIVA OWNERS WILL ALSO RECEIVE REPLACEMENT AIR BAG ALERT LABELS FOR THE SUN VISORS. THIS RECALL IS EXPECTED TO BEGIN DURING MARCH OR APRIL 2005. THE NOTIFICATION TO THE NATIVA OWNERS IS EXPECTED TO BEGIN DURING APRIL OR MAY 2005. OWNERS SHOULD CONTACT MITSUBISHI CARIBBEAN AT 1-787-251-8715.

Fuel system, gasolineJul 6, 2004

Storage

Recall 04V31900044,214 vehicles

Problem: ON CERTAIN SPORT UTILITY VEHICLES, WHEN THE FUEL TANK IS FULL AND THE VEHICLE IS PARKED FACING FORWARD ON AN UPWARD SLOPE, THE FUEL TANK LEVELING VALVE MAY NOT MAINTAIN PROPER SEALING IN THE EVENT THE FUEL EXPANDS FROM A RISE IN THE AMBIENT TEMPERATURE.
Risk: IF THE FUEL LEVELING VALVE DOES NOT SEAL PROPERLY, FUEL MAY LEAK ONTO THE GROUND. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Fix: DEALERS WILL REPLACE THE LEVELING VALVE. THE RECALL BEGAN ON AUGUST 30, 2004. OWNERS SHOULD CONTACT MITSUBISHI AT 1-800-222-0037 OR MITSUBISHI CARIBBEAN AT 1-787-251-8715.

Service brakes, hydraulicAug 3, 2001

Power assist › Vacuum

Recall 01V25400139,020 vehicles

Problem: VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE ACCUMULATOR THAT IS INSTALLED ON THE HYDRAULIC BRAKE BOOSTER MAY HAVE BEEN IMPROPERLY MANUFACTURED. OVER A PERIOD OF TIME, THIS COULD RESULT IN LEAKAGE OF THE PRESSURIZED NITROGEN GAS FROM INSIDE THE ACCUMULATOR.
Risk: THE LOSS OF THIS GAS PRESSURE COULD RESULT IN AN ABNORMAL NOISE FROM THE LEFT SIDE OF THE DASH PANEL WHEN THE BRAKES ARE APPLIED, AND POSSIBLY A DELAYED FIRST TIME BRAKE BOOST ASSIST AFTER THE VEHICLE HAS BEEN PARKED FOR A PERIOD OF TIME, WHICH COULD RESULT IN A VEHICLE CRASH.
Fix: DEALERS WILL INSTALL AN IMPROVED ACCUMULATOR. OWNER NOTIFICATION MAILING BEGAN OCTOBER 1, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT MITSUBISHI AT 1-800-222-0037.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2002 Mitsubishi Montero w/SAB

OverallNot Rated

Frontal crash	Not Rated
Side crash	Not Rated
Rollover	Not Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Montero

15mpg combined

City / highway	14 / 17 mpg
Fuel	Premium Gasoline

3.5 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $5,500/year to fuel

Montero

14mpg combined

City / highway	13 / 17 mpg
Fuel	Premium Gasoline

3.5 L · 6 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $5,850/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Service brakes, hydraulicPower assist › Vacuum; Antilock/traction control/electronic limited slip	47	2	0	0	73,900 mi
Service brakes	21	2	1	0	126,000 mi
Engine and engine coolingEngine; Engine › Gasoline	9	0	0	0	29,500 mi
Air bagsFrontal	7	4	0	5	—
Electrical system	7	0	0	0	90,000 mi
StructureBody; Frame and members	5	1	0	4	—
Power trainAutomatic transmission; Transfer case (4-wheel drive)	5	0	0	0	97,500 mi
Unknown or other	4	0	0	0	—
Fuel system, other	3	0	0	0	—
Fuel system, gasolineDelivery; Storage	3	0	0	0	21,000 mi
SteeringLinkages › Tie rod assembly; Column	3	1	0	1	65,000 mi
EquipmentMechanical › Accessory scissor/screw/bottle jack/lift	3	0	0	0	33,000 mi

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Air bags
My horn goes off when I turn the steering wheel or hit bumps when driving and when parked and turned off, if its close to freezing it will go off constantly early in the morning before dawn and I have to disconnect the battery or pull the fuse for the horn under the hood fuse panel to stop it. I can't drive it with a horn fuse in and have tried replacing the steering wheel airbag and it still has the same problem. My neighbor had the same issue on his 04 Jeep and his car was fixed with an airbag actuator recall. No warning lights ever come on. Only my mechanic has looked at the vehicle.
Jul 1, 2023
Service brakes
I was driving down the highway, without any prior indication the brake light, and break alarm came on and my breaks went out. All at the same.
Feb 8, 2022
Exterior lighting
My car has 2 recalls and my local Mitsubishi dealer refused to fix the recalls.
Nov 1, 2021
Electrical system
WE HAVE THE CAR FOR THE PAST 17 YEARS AND WE ALWASY HAVE A ELECTRICAL, ENGINE AND HEAD LIGHTS PROBLEMS. THE DEALERSHIP SAID THE THEY CAN FIX IT . WE PAID GOOD MONEY FOR THEM TO FIX IT
Feb 3, 2008
Service brakes
A/L BRAKE LIGHT GOES OFF EVERYTIME BRAKE PEDALS IS APPLIED ACCOMPANIED WITH AN ABNORMAL NOISE FROM THE DASH. THERE IS A NHTSA CAMPAIGN #01V254002 ABOUT A BRAKE BOOSTER ACCUMULATOR DEFECT. I TOOK IT TO THE DEALER FOR POSSIBLE RECALL FIX BUT GOT DENIED SINCE ITS NOT PART OF THEIR RECALL CAMPAIGN. SHOULDNT THIS BE PART OF A RECALL CAMPAIGN SINCE ITS A SAFETY ISSUE? DO I NEED TO WAIT UNTIL THE BRAKES FAIL AND GET INTO AN ACCIDENT?
Jun 4, 2018 · 135,000 miles
Unknown or other
TAKATA RECALL I HAVE PROBLEM WITH MY SECURITY ALARM SYSTEM IT GOES OFF FOR NO REASON AND ALSO THE HORN WHEN THE WEATHER DROPS COLD THE HORN GOING OFF CONTINUOUSLY MY MECHANIC CHANGE THE HORN RELAY MORE THAN 3 TIMES BUT THE ISSUE STILL THE SAME. I DON'T UNDERSTAND THESE TWO ISSUES ARE CONNECTED OR NOT BUT I NEED HELP.
Nov 22, 2017
Service brakes
TL* THE CONTACT OWNS A 2002 MITSUBISHI MONTERO. WHILE DRIVING 50 MPH, THE VEHICLE MADE A CHIRPING SOUND. THE BRAKES FAILED TO RESPOND AND THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD. THE VEHICLE WAS TOWED TO THE CONTACT'S HOME. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER AND MANUFACTURER WERE BOTH MADE AWARE OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 01V254002 (SERVICE BRAKES, HYDRAULIC). THE APPROXIMATE FAILURE MILEAGE WAS 140,000.
Oct 15, 2016 · 140,000 miles
Power train
TL* THE CONTACT OWNS A 2002 MITSUBISHI MONTERO. WHILE DRIVING VARIOUS SPEEDS, THE TRANSFER CASE WARNING INDICATOR ILLUMINATED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FRONT TRANSFER CASE SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 170,000.
Mar 19, 2016 · 170,000 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

BRAKE BOOSTER ACCUMULATOR FAILUREClosed
IN OCTOBER 2001, MITSUBISHI NOTIFIED THE AGENCY THAT IT WOULD CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 01V-254) TO REMEDY A DEFECT CONDITION THAT COULD RESULT IN A LEAK OF PRESSURIZED NITROGEN GAS FROM THE HYDRAULIC BRAKE BOOSTER ACCUMULATOR IN APPROXIMATELY 39,000 MODEL YEARS (MY) 2001-2002 MITSUBISHI MONTERO VEHICLES PRODUCED FROM DECEMBER 12, 1999 THROUGH JUNE 20, 2001. ACCORDING TO MITSUBISHI, THE ACCUMULATOR THAT IS INSTALLED ON THE HYDRAULIC BRAKE BOOSTER MAY HAVE BEEN MANUFACTURED IMPROPERLY, WHICH OVER A PERIOD OF TIME MAY RESULT IN LEAKAGE OF THE PRESSURIZED NITROGEN GAS FROM INSIDE THE ACCUMULATOR. THE LOSS OF THIS GAS PRESSURE MAY RESULT IN AN ABNORMAL NOISE FROM THE LEFT SIDE OF THE DASH PANEL WHEN THE BRAKES ARE APPLIED, AND POSSIBLY A DELAYED FIRST TIME BRAKE BOOST ASSIST AFTER THE VEHICLE HAS BEEN PARKED FOR A PERIOD OF TIME.DURING RQ06-007, MITSUBISHI INDICATED THAT THE…
RQ06007 · opened May 24, 2006 · closed Oct 12, 2006