Model year record
2005 Volvo S40N recalls & problems
The 2005 Volvo S40N has no safety recalls on file with NHTSA, and 12 owner complaints. The most-reported problem area is service brakes, hydraulic (6 complaints).
Safety recalls
No safety recalls have been filed for the 2005 Volvo S40N.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
What owners report
| Problem area | Complaints | Typical mileage* |
|---|---|---|
| Service brakes, hydraulicPedals and linkages | 6 | — |
| Vehicle speed controlAccelerator pedal | 4 | — |
| VisibilityWindshield | 1 | — |
| Structure | 1 | — |
| Engine and engine cooling | 1 | — |
| Fuel system, gasolineFuel injection system › Injectors | 1 | — |
| Electrical systemStarter assembly | 1 | — |
| Power trainAutomatic transmission | 1 | — |
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
- Power train › Automatic transmission
STARTED CAR WHEN PARKED IN PARKING SPACE, AND CAR WENT FORWARD WHEN SHIFT LEVER WAS IN REVERSE. MOVED SHIFT LEVER THROUGH 'GEARS' TO REVERSE TWO MORE TIMES. THREE TIMES CAR MOVED FORWARD WHEN LEVER WAS IN REVERSE. TURNED OFF ENGINE AND RE-STARTED CAR, THEN CAR WOULD GO BACKWARDS WHEN IN REVERSE. *JB
- Electrical system › Starter assembly
I OWN THE 2005 S40. THIS IS THE SECOND TIME IN 2.5 MONTHS THAT MY CAR HAS JUST DECIDED NOT TO START. THE FIRST TIME, IT HAD JUST BEEN SERVICED AND I DROVE ABOUT 20 MINUTES TO A GAS STATION, SHUT OFF THE ENGINE AND THEN IT WOULD NOT START. AFTER A FEW TRIES IT DECIDED TO START. I TOOK IT IMMEDIATELY BACK TO DEALER AND THEY KEPT IT FOR A DAY AND SAID NOTHING WRONG. IN THE MEAN TIMES, A FEW DAYS BEFORE THE NST TIME THE CAR FAILED TO START, I THOUGHT I SMELLED SOMETHING FIRE-LIKE SMOKY, BUT FIGURED MUST BE MY IMAGINATION. SO THE SECOND TIME, I PARKED THE CAR AFTER DRIVING ABOUT 45 MINUTES AND THE CAR WOULD NOT RESTART. I DID NOT CONTINUE TO TRY TO START IT, BECAUSE I WANT THE DEALER TO SEE WHAT…
- Service brakes, hydraulic
THREE ATTEMPTS HAVE BEEN MADE SO FAR TO CORRECT A BRAKE PROBLEM. WE ARE CURRENTLY WORKING ON HAVING THE CAR SERVICES A FOURTH TIME IN THE COURSE OF 6 MONTHS, MY CAR HAS BEEN IN THE SHOP A TOTAL OF THREE WEEKS. *NM
- Fuel system, gasoline › Fuel injection system › Injectors
TWO ISSUES: 1) CAR STALLED ON THE 495 BELTWAY AND CHECK ENGINE LIGHT LIT AND CAR WOULD NOT START. A VOLVO TEMPORARY SW FIX WAS APPLIED TO THE COMPUTER TO FIX 2) OEM LICENSE PLATE BOLTS ON THE FRONT OF CAR A VERY SHARP AND CAN CAUSE HARM TO PERSONS AND PROPERTY
- Service brakes, hydraulic › Pedals and linkages
ON THE 2005 VOLVO S40 T5 AUTOMATIC ONLY, THE BRAKE PEDAL IS DANGEROUSLY CLOSE TO THE GAS PEDAL. IN FACT, A SIZE 9 SHOE OF MEDIUM WIDTH WILL BARELY FIT ON THE GAS PEDAL WHILE TOUCHING THE BRAKE PEDAL. IN ADDITION, THE BRAKE PEDAL IS ABOUT 1.5 INCHES HIGHER THAN THE GAS PEDAL SO MANY TIMES THE FOOT WILL BE CAUGHT UNDER THE PEDAL. THIS IS A HIGHLY DANGEROUS DESIGN AND IS A SAFETY ISSUE. OTHER DRIVERS HAVE REPORTED THIS BUT VOLVO IS NOT WILLING TO RETROFIT THE PEDALS. PLEASE NOTE THAT THE NON-T5 VERSION DOES NOT SUFFER FROM THIS BAD DESIGN NOR DOES THE MANUAL TRANSMISSION. THIS SAFETY DEFECT, IF NOT CORRECTED, WILL CAUSE AN ACCIDENT FOR DRIVERS OF THIS SPECIFIC CAR. ON JULY 27, I ALMOST GOT IN…
- Engine and engine cooling
WHEN ATTEMPTING TO START VEHICLE IN THE MORNING THE FIRST TRY RESULTS IN LOUD SHAKING AND SHUTTERING. SOUNDS LIKE CAR IS NOT RUNNING ON ALL CYLINDERS, OR HAS BAD TIMING. INITAL PROBLEM IS THAT HOOD INSULATOR FASTENERS ARE COMMING OFF WHICH COULD COME IN CONTACT WITH ACCESSORY DRIVE BELT AND CASUE ENGINE FAILURE. VEHICLE HAS BEEN BROUGHT TO DEALER TWO TIMES. DEALER SAID THAT THE PROBLEM COULD NOT BE DUPLICATED. PROBLEM OCCURS AT LEAST ONCE EVERY TWO DAYS.
- Structure
2005 VOLVO S40 HAS A WIDE METAL JOINT/BAND ABUTTING THE REAR GLASS PANE AND THE ROOF ON EITHER SIDE OF THE CAR. THIS OBSTRUCTS THE DRIVER'S VIEW OF APPROACHING REAR TRAFFIC.*MR *NM
- Service brakes, hydraulic › Pedals and linkages
ACCELERATOR PEDAL IS TOO CLOSE TO BRAKE PEDAL; POSSIBLE INTERFERNCE WHEN WEARING CERTAIN SHOES. *NM
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.