2025 Volvo Vnl (4) recalls & problems

Structure

Recall 26V6770005 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 VNL (4) vehicles. The truck cabs may have loose or missing structural bolts.

Risk

A cab with loose or missing structural bolts may not properly protect an occupant during a crash, increasing the risk of injury.

Fix

Dealers will inspect for missing structural bolts and install and/or tighten the bolts, as necessary, free of charge. Owner notification letters are expected to be mailed December 14, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2612. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 22, 2026.

Software/programming

Recall 26V619000392 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2027 VNL (4) and 2026-2027 VNR (4) vehicles equipped with a tanker application package. Inaccurate axle load calculations may cause reduced braking performance while transporting smoothbore tanker trailers.

Risk

Reduced braking performance can require a greater distance to stop, increasing the risk of a crash.

Fix

Dealers will install new software to disable the dynamic trailer braking calculations, free of charge. Owner notification letters are expected to be mailed November 27, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2610. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov on October 5, 2026.

Antilock › Control unit/module

Recall 26V2600002,800 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2026-2027 VNR (4) and 2025-2027 VNL (4) vehicles. The rear brake modulators may have unprotected electrical connectors that can short circuit and lead to a loss of the anti-lock brake system (ABS) and electronic stability control (ESC).

Risk

A loss of anti-lock brakes and electronic stability control increases the risk of a crash or injury.

Fix

Dealers will inspect the rear brake modulator electrical connectors, install a protective cover, and replace the rear brake modulators, as necessary, free of charge. Owner notification letters were mailed June 8, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2605. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning April 30, 2026.

Turn signal

Recall 26V208000340 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2027 VNL (4) and 2026-2027 VNR (4) vehicles. The vehicle turn signals may not function properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Risk

Turn signals that do not function properly may fail to indicate the driver's intention to change vehicle direction, increasing the risk of a crash.

Fix

Dealers will update the turn signal indicator software, free of charge. Owner notification letters were mailed May 7, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2604. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning Feb April 8, 2026.

Supply › Hoses, lines/piping, and fittings

Recall 26V186000222 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 VNL (4) vehicles. The service brake may take longer than expected to release. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems."

Risk

A delayed brake release can increase the risk of crash.

Fix

Dealers will install an additional brake valve and fittings to the service brake pneumatic plumbing, free of charge. Owner letters were mailed July 29, 2026.Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2602.

Instrument cluster/panel

Recall 26V184000115 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 VNL (4) vehicles. The instrument panel may fail while driving. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Controls and Displays."

Risk

An instrument panel display that fails to show critical safety information, such as the speedometer or warning lights, increases the risk of a crash.

Fix

Dealers will replace the instrument panel clusters, free of charge. Owner notification letters were mailed May 8, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2603. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov beginning April 1, 2026.

Parking brake

Recall 26V076000800 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2024-2027 VNL (4) vehicles that do not include auxiliary parking brakes. If the vehicle is in weight bias mode there may not be enough weight on the parking brake axle, which could result in inadequate parking brake force.

Risk

Inadequate parking brake force can result in a rollaway, increasing the risk of a crash.

Fix

Dealers will replace the brake chambers, free of charge. Owner letters were mailed May 29, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2601. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning Feb 17, 2026.

Lighting control module › Software

Recall 25V8040004,887 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2026 VNR (4) and 2024-2026 VNL (4) vehicles. The automatic high beams (AHB) may not switch to low beam headlights as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Risk

High beam headlights that do not switch to low beam as intended can reduce visibility for oncoming traffic, increasing the risk of a crash.

Fix

As an interim action, Volvo Trucks will update the vehicle software through an over-the-air (OTA) update to disable the AHB feature, free of charge. Owner letters were mailed June 1, 2026. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2511. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning November 19, 2025.

Mechanical

Recall 25V8020001,859 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2024-2026 VNL (4) vehicles. The load lock clamps, located on the back of the cab, may loosen and cause the load lock bars to become unsecured.

Risk

A loose or unsecured load lock bar can result in a loss of cargo, creating a road hazard and increasing the risk of a crash.

Fix

Dealers will replace the load lock clamps, free of charge. Owner notification letters were mailed December 18, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2512. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning November 27, 2025.

Lighting control module

Recall 25V6210002,307 vehiclesopened after NHTSA action (ODI)

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 New VN trucks. When towing a trailer, the trailer lights may fail to illuminate due to an improperly manufactured body control module.

Risk

Trailer tail lights and turn signals that do not illuminate as intended can reduce visibility to other drivers, increasing the risk of a crash.

Fix

Dealers will replace the trailer body input/output module, free of charge. Owner letters were mailed November 19, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2507. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 25, 2025.

Steering

Recall 25V5200002,487 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 Volvo New VN trucks. The dynamic steering and oversteer guidance feature may malfunction and cause a loss of steering control.

Risk

A loss of steering control increases the risk of a crash.

Fix

The oversteer guidance feature will be disabled through an over-the-air (OTA) update or by a dealer, free of charge. Owner notification letters were mailed August 22, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2506.

Engine › Diesel

Recall 25V257000102 vehiclesopened after NHTSA action (ODI)

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2025 Volvo VN and 2025 New VN trucks. The idler gear bracket fasteners may have been improperly tightened, allowing the idler gear to detach from the engine.

Risk

A detached idler gear can damage the engine, resulting in a stall and increasing the risk of a crash or injury.

Fix

Dealers will inspect and replace the turbo compound units as necessary, free of charge. Owner notification letters were mailed April 28, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2504.

Interior lighting

Recall 25V2140005,257 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2026 New VN trucks. The hazard switch back lighting may become inoperative. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 101, "Controls and Displays."

Risk

A hazard switch that is not illuminated may be difficult to locate when needed, increasing the risk of a crash or injury.

Fix

Dealers will update the vehicle master control unit (VMCU) software, free of charge. Owner notification letters were mailed April 25, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2503.

Components: Interior lighting; Exterior lighting › Hazard flashing warning lights › Switch

Controls › Proportioning relay valve

Recall 25V1020008 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2025 New VN trucks. The brakes may take longer than expected to activate. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Risk

Delayed brake activation can extend the distance required to stop, increasing the risk of a crash.

Fix

Dealers will install a new pneumatic circuit, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2502.

Software

Recall 24V7910001 vehicles

Problem

Volvo Trucks North America (Volvo Trucks) is recalling one 2025 New VN truck. A software error in the instrument cluster may cause the anti-lock brake system (ABS) warning light not to illuminate. As such, this vehicle fails to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Risk

An ABS warning light that fails to illuminate will not alert the driver of an ABS malfunction, which could increase the risk of a crash.

Fix

A dealer will reprogram the software, free of charge. Owners may contact Volvo Customer Service at 1-800-528-6586. Volvo's number for this recall is RVXX2410.

Components: Electrical system › Software; Service brakes, hydraulic › Antilock/traction control/electronic limited slip › Abs warning light