2005 Yamaha Warrior recalls & problems

The 2005 Yamaha Warrior has 1 safety recall and 21 owner complaints on file with NHTSA. The most-reported problem area is electrical system (13 complaints).

Recalls1safety recalls

Complaints21filed by owners

Crashes · fires0 · 1reported in complaints

Injuries · deaths0 · 0reported in complaints

Safety recalls

Equipment

NHTSA recall 10E041000 · Aug 23, 2010 · 300 vehicles

Problem: YAMAHA IS RECALLING CERTAIN ACCESSORY YAMAHA DOUBLE "T" FAT HANDLEBARS , PART NUMBERS STR-5PX75-12-00 AND STR-4WM75-12-00, MANUFACTURED FROM AUGUST 1, 2008 THROUGH JULY 31, 2009, TO BE USED ON MODEL YEAR 2002-2009 XV1700PC WARRIOR, 1999-2003 VX1600 AND 2004-2010 XV1700 ROAD STAR MOTORCYCLES. THESE HANDLEBARS MAY HAVE TUBING THINNER THAN DESIGNED WHERE THE BARS NARROW FOR THE SWITCH HOUSINGS AND GRIPS.

Risk: THE AFFECTED HANDLEBARS COULD BE WEAK ENOUGH IN THE AREA TO BREAK. SHOULD THIS BREAKAGE OCCUR WHILE THE MOTORCYCLE IS BEING OPERATED, THE OPERATOR COULD LOSE CONTROL OF THE MOTORCYCLE WHICH COULD RESULT IN A CRASH.

Fix: YAMAHA WILL NOTIFY OWNERS OF RECORD AND DEALERS WILL REPLACE THE AFFECTED HANDLEBARS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 31, 2010. OWNERS MAY CONTACT YAMAHA TOLL-FREE AT 1-800-962-7926.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

What owners report

Problem area	Complaints	Fires	Typical mileage*
Electrical system Ignition; Wiring	13	0	7,350 mi
Engine and engine cooling Engine; Engine › Gasoline	11	1	4,500 mi
Fuel system, gasoline Fuel injection system	2	0	—
Power train Driveline › Driveshaft	2	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Apr 5, 2011 · 6,124 milesFuel system, gasoline
WHILE RUNNING THE ENGINE AT AN IDLE AFTER AN OIL CHANGE, A STRONG ODOR OF FUEL WAS DETECTED. THE OIL FILL POINT, A REMOTE TANK, IS UNDER THE SEAT. ALSO UNDER THE SEAT THERE IS A SECOND FUEL TANK, OR SECONDARY TANK THAT HOUSES THE ELECTRIC PUMP USED TO PROVIDE PRESSURIZED FUEL FOR THE FUEL INJECTION. THERE ARE MULTIPLE PORTS IN THE TOP OF THE PUMP HOUSING TOP. THE SMALLEST ONE IS FACING STRAIGHT UP, THIS ONE WAS CRACKED AND LEAKING FUEL. A SEARCH OF THE WEB REVEALED OTHER OWNERS OF THIS VEHICLE HAVE SEEN THE SAME ISSUE. ONE OWNER EVEN STATED A NEW PART FROM YAMAHA BOUGHT AS A REPLACEMENT TO ADDRESS THE CONCERN WAS ALSO BROKEN IN THE SAME LOCATION IN AN INTACT BOX. THE PUMP IS USED ON 2002 TO…
May 15, 2007Engine and engine cooling
05 1700 YAMAHA ROADSTAR; BIKE WILL LEAN OUT AND DIE,EVEN AFTER COMPLETELY WARMED UP, HAPPENS WHEN ACCELERATING JUST OFF OF IDLE, ESPECIALLY WHEN TURNING. VERY DANGEROUS WHEN TRYING TO MERGE WITH TRAFFIC OR CROSSING INTERSECTIONS.DEALER RESPONSE: WELL THEY ALL DO THAT! WE CANNOT HELP YOU. *TR
Mar 13, 2007 · 16,500 milesElectrical system › Ignition
ENGINE CUTTING OUT AT APPROXIMATELY 3100 RPMS AT HIGHWAY SPEEDS. *AK
Apr 28, 2006Electrical system › Ignition
CAM SENSOR (CPS) FAILURE ON A 2005 YAMAHA ROAD STAR WARRIOR. 1ST ONE WENT OUT AT LESS THAN 1000 MILES. BIKE STALLED AND WOULD NOT RESTART. IT WAS REPLACED UNDER WARRANTY. SECOND ONE WENT OUT AT 5600 MILES. ENGINE WOULD MISS DURING ACCELERATION BETWEEN 3000-4000 RPM'S. REPLACED CPS WITH A NEW ONE AND PROBLEM WAS FIXED. *JB
Aug 1, 2006 · 4,500 miles · fireEngine and engine cooling › Exhaust system › Manifold/header/muffler/tail pipe
1-MY 2005 YAMAHA 1700 ROADSTAR SILVERADO HAS BEEN SPUTTERING AND HEAVY BACKFIRING COMING OUT OF THE EXHAUST INCLUDING FLAMES, 2-THE BIKE HAS BEEN DYING AT RED LIGHTS AND AT LOW ENGINE REVOLUTIONS, I WAS TOLD BY MY DEALER THAT YAMAHA RECOGNIZES THEY HAVE TO SHORT OF DIPSTICKS IN THE OIL TANK AND THEREFORE FILLING THE ENGINES WITH TO MUCH OIL AND THE OIL IS MAKING THE VALVES STICK PLUS THEY ARE INSTALLING TOO WEAK OF VALVE SPRINGS, 3-CHANGE VALVE SPRINGS AND INSTALL NEW DIPSTICK TO LOWER OIL LEVEL IN TANK + RUN 1 RANGE HOTTER SPARK PLUGS. *JB
Dec 15, 2005 · 8,156 milesElectrical system
BIKE WAS CUTTING OFF (LIKE IT WAS RUNNING OUT OF GAS OR LIKE WHEN YOU HIT THE KILL SWITCH) AT ABOUT 3200 RPM ,80 TO 90 MPH,AND THE ONLY THING I COULD KEEP IT RUNNING WAS TO PULL THE CLUTCH AND GIVE IT A LITTLE GAS. THAT HAS HAPEND SINCE DEC.2005 MANY TIMES SPECIAL ON HWY'S AT THE ABOVE SPEEDS. I'M A MEMBER OF THE RSWAARRIOR.COM FORUM AND A LOT OF OUR MEMBERS WITH SAME BIKE AS MINE,YAMAHA ROAD STAR WARRIOR AND MAJORITY 2005 YEAR MODEL HAD THE SAME PROBLEM AND RESOLVED IT BY INSTALLING A NEW SENSOR.AND FINALY I HAD TO ORDER A NEW PART,CRANK POSITION SENSOR, AND REPLACE IT TODAY 8-24-06. WHEN I TOOK THE OLD PART OUT THE BRACKET,THAT HOLDS THE SENSOR SECURE WITH TWO SCREWS ONE ON EACH SIDE OF…
Nov 15, 2005 · 7,500 milesEngine and engine cooling › Engine › Gasoline
THESE ARE EXCERPTS FROM THE LETTER THAT I SENT TO YAMAHA ON JAN 15TH, 2006: THE VALVES BEGAN STICKING ON THE ENGINE, RESULTING IN SEVERE POWER LOSS AND MAKING THE BIKE DIFFICULT AND DANGEROUS TO DRIVE. I TRANSPORTED THE BIKE BACK TO SYLACAUGA ON NOV 15TH, AND EXPLAINED TO THE SERVICE MANAGER THE SYMPTOMS. I ALSO TOLD HIM THAT BASED ON WHAT I HAD EXPERIENCED, THAT I WAS FAIRLY CERTAIN THAT IT WAS THE EXHAUST VALVES THAT WERE STICKING'.. HE SAID THAT THEY WOULD TAKE A LOOK AT THE BIKE. ON DECEMBER 13TH, 29 DAYS LATER, HE CALLED TO SAY THAT THE BIKE WAS READY. HE CLAIMED THAT MY IGNITION MODULE WAS FAULTY, AND HAD BURNED OUT MY FUEL PUMP. HE REPLACED THE FUEL PUMP AND THE IGNITION MODULE WITH…
Aug 21, 2006Power train
THE REAR CYLINDER VALVES ARE STICKING OPEN WHEN MY 2005 YAMAHA ROADSTAR IS WARMING UP. IT HAPPENS VERY UNEXPECTEDLY AND WITHOUT WARNING CAUSING A LOSS OF POWER. THIS LOSS OF POWER HAS LEFT ME SITTING ALONG A VERY BUSY HIGHWAY WITH A NARROW SHOULDER AS WELL AS ALMOST CAUSED ME TO DROP THE BIKE DURING A LEFT HAND TURN IN FRONT OF ONCOMING TRAFFIC. I SPOKE WITH THE LOCAL DEALERSHIP BUT THEY CLAIMED TO NEVER HEARD OF SUCH A PROBLEM WHILE IT IS WIDELY KNOWN AMONG ROADSTAR RIDERS THAT IT IS A COMMON PROBLEM. IT IS JUST A MATTER OF TIME BEFORE SOMEONE IS INJURED BY THIS. *JB

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.