Car Record Book

2004 Audi A6 recalls & problems

The 2004 Audi A6 has 4 safety recalls and 35 owner complaints on file with NHTSA. The most-reported problem area is fuel system, gasoline (5 complaints).

Recalls4safety recalls
Complaints35filed by owners
Crashes · fires1 · 2reported in complaints
Injuries · deaths1 · 0reported in complaints

Safety recalls

Fuel system, other › Storage › Tank assembly

NHTSA recall 11V267000 · May 3, 2011 · 5,992 vehicles

Problem: VOLKSWAGEN IS RECALLING CERTAIN MODEL YEAR 2001-2004 AUDI A6, MODEL YEAR 2002-2003 S6 AND MODEL YEAR 2003 RS6 VEHICLES EQUIPPED WITH 4.2L ENGINES AND MANUFACTURED FROM JUNE 19, 2001, THROUGH JUNE 8, 2004. THE AGING OF THE PLASTIC MATERIAL IN THE FUEL TANK ROLLOVER VALVE COMBINED WITH BENDING STRESS FROM THE ALUMINUM VENTILATION LINE TO THE ROLLOVER VALVE NIPPLE MAY LEAD TO CRACKING OF THE NIPPLE. IF THIS HAPPENS, A FUEL LEAK MAY RESULT.

Risk: A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD LEAD TO A VEHICLE FIRE.

Fix: DEALERS WILL REINFORCE THE NIPPLE ON THE ROLLOVER VALVE TO PREVENT LEAKAGE OR REPAIR THE CRACKING AT THE NIPPLE. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2011. OWNERS MAY CONTACT AUDI AT 1-800-822-2834.

Fuel system, gasoline › Storage › Tank assembly

NHTSA recall 08V157000 · Apr 8, 2008 · 68,240 vehicles · opened after NHTSA action (ODI)

Problem: VOLKSWAGEN IS RECALLING 68,240 MY 2001-2004 AUDI A6 QUATTRO VEHICLES EQUIPPED WITH 2.7L, 2.8L, OR 3.0L ENGINES AND MY 2001-2005 ALLROAD QUATTRO VEHICLES EQUIPPED WITH 2.7L OR 4.2L ENGINES. THE AGING OF THE PLASTIC MATERIAL IN THE FUEL TANK ROLLOVER VALVE COMBINED WITH BENDING STRESS FROM THE ALUMINUM VENTILATION LINE TO THE ROLLOVER VALVE NIPPLE MAY LEAD TO CRACKING OF THE NIPPLE. IF THIS HAPPENS, A FUEL LEAK MAY RESULT.

Risk: A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD LEAD TO A VEHICLE FIRE.

Fix: DEALERS WILL REINFORCE THE NIPPLE ON THE ROLLOVER VALVE TO PREVENT LEAKAGE OR REPAIR THE CRACKING AT THE NIPPLE. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT AUDI AT 1-800-822-2834.

Electrical system

NHTSA recall 06V198000 · Jun 5, 2006 · 70,512 vehicles · opened after NHTSA action (ODI)

Problem: ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH HALOGEN LOW BEAM HEADLIGHTS, CERTAIN CONNECTOR PINS IN THE HEADLIGHT SWITCH CONNECTOR COME INTO CONTACT WITH EACH OTHER CAUSING A SHORT CIRCUIT. NOTE: VEHICLES WITH XENON LOW BEAM HEADLIGHTS ARE NOT AFFECTED BECAUSE THE CIRCUIT IN THESE VEHICLES CONTAINS A FUSE, WHICH PRECLUDES EXCESSIVE CURRENT FLOW IN THE CASE OF A SHORT CIRCUIT. AUDI S6 AND S6 AVANT VEHICLES ARE ALL EQUIPPED WITH XENON LOW BEAM HEADLIGHTS AND, THEREFORE, ARE NOT LONGER AFFECTED BY THIS RECALL.

Risk: THIS CONDITION COULD LEAD TO OVERHEATING OR FIRE.

Fix: DEALERS WILL REROUTE THE WIRING HARNESS BY INSTALLING A JUMPER WIRING HARNESS. THE RECALL BEGAN ON DECEMBER 16, 2006. OWNERS MAY CONTACT AUDI AT 1-800-822-2834.

Electrical system

NHTSA recall 04V133000 · Mar 18, 2004 · 172,866 vehicles · opened after NHTSA action (ODI)

Problem: ON CERTAIN PASSENGER VEHICLES, IF A DRIVER'S KNEES PUSH AGAINST THE KNEE BOLSTER (CRASH ELEMENT) LOCATED UNDER THE DASHBOARD, IT CAN CONTACT THE HEADLIGHT SWITCH WIRING HARNESS, AND AN ELECTRICAL SHORT COULD OCCUR.

Risk: A FIRE COULD ORIGINATE IN THE LEFT DASHBOARD AREA.

Fix: DEALERS WILL INSTALL A PROTECTIVE COVERING ON THE KNEE BOLSTER (CRASH ELEMENT). IN ADDITION, THE WIRING HARNESS AS WELL AS THE FELT PROTECTOR ON THE LEFT SIDE OF THE DASHBOARD CARRIER WILL BE CHECKED, AND REPLACED IF NECESSARY. THE RECALL BEGAN ON JULY 26, 2004. OWNERS SHOULD CONTACT AUDI AT 1-800-822-2834.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2004 Audi A6 4-DR. w/SAB

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

2004 Audi A6Avant 4-DR. w/SAB

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

A6

21mpg combined
City / highway18 / 25 mpg
FuelPremium Gasoline

3 L · 6 cyl · Automatic (variable gear ratios) · Front-Wheel Drive · about $3,900/year to fuel

A6 quattro

19mpg combined
City / highway16 / 23 mpg
FuelPremium Gasoline

2.7 L · 6 cyl · Manual 6-spd · 4-Wheel or All-Wheel Drive · about $4,350/year to fuel

A6 quattro

19mpg combined
City / highway16 / 23 mpg
FuelPremium Gasoline

2.7 L · 6 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $4,350/year to fuel

A6 quattro

19mpg combined
City / highway16 / 23 mpg
FuelPremium Gasoline

3 L · 6 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $4,350/year to fuel

A6 Avant quattro

19mpg combined
City / highway16 / 23 mpg
FuelPremium Gasoline

3 L · 6 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $4,350/year to fuel

A6 quattro

18mpg combined
City / highway15 / 22 mpg
FuelPremium Gasoline

4.2 L · 8 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $4,550/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Fuel system, gasoline
Storage › Tank assembly
500099,000 mi
Tires
Sidewall
3000—
Wheels
Rim
300030,000 mi
Service brakes, hydraulic
Foundation components › Disc; Foundation components › Drum
31014,000 mi
Seats
Front assembly › Seat heater/cooler
300044,500 mi
Electrical system
3010—
Air bags
Frontal
310173,000 mi
Engine and engine cooling
Exhaust system
310192,000 mi
Fuel/propulsion system
3000—
Exterior lighting
Turn signal
2000—
Vehicle speed control
2000—
Electronic stability control (esc)
2000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations