Model year record

2006 Chevrolet C4500 recalls & problems

The 2006 Chevrolet C4500 has 3 safety recalls and 6 owner complaints on file with NHTSA. The most-reported problem area is engine and engine cooling (3 complaints).

Recalls3safety recalls

Complaints6filed by owners

Crashes · fires0 · 0reported in complaints

Injuries · deaths0 · 0reported in complaints

Safety recalls

Trailer hitchesJul 28, 2008

Trailer hitches

Recall 08V344000108 vehicles

Problem: KNAPHEIDE IS RECALLING 108 MY 2006-2008 PRO SERIES TRUCK BEDS EQUIPPED WITH AN ICC BUMPER WHICH INCLUDED A PROVISION FOR A BALL HITCH. THERE MAY BE AN INSUFFICIENT WELD ATTACHING THE HITCH CHANNEL TO THE SUPPORTING STRUCTURE.
Risk: THIS COULD RESULT IN BENDING OF THE HITCH CHANNEL OR THE HITCH COULD BE PULLED OFF THE VEHICLE, INCREASING THE RISK OF A CRASH.
Fix: KNAPHEIDE WILL OFFER TWO REMEDIES TO ITS CUSTOMERS: (1) FOR THOSE CUSTOMERS WHO DO NOT USE THE HITCH, THE HITCH WILL BE REMOVED FROM THE TRUCK BED AND REPLACED WITH AN ICC BUMPER; OR (2) FOR THOSE CUSTOMERS WHO NEED A HITCH, A RECEIVER HITCH ASSEMBLY WILL BE ADDED TO THE EXISTING HITCH ASSEMBLY AND ALL SUSPECT WELD JOINTS WILL BE RE WELDED. THE RECALL BEGAN ON AUGUST 15, 2008. OWNERS MAY CONTACT KNAPHEIDE AT 1-877-473-5763.

Equipment adaptive/mobilityJan 7, 2008

Equipment adaptive/mobility

Recall 08E004000250 vehicles

Problem: CERTAIN INTERMOTIVE WHEELCHAIR LIFT INTERLOCK, P/NO. ILIS605-H3 ILIS ACTIVATION KIT (INTERLOCK OPTION FOR GATEWAY 401) SOLD FOR USE AS AFTERMARKET FOR 2005 - 2008 CHEVY 560 (C4500 AND C5500 KODIAK) 6.6L DIESEL VEHICLES WHICH A PROTECTION DIODE WAS USED. THE DIODE CAN BE EXPOSED TO VOLTAGE SPIKES GREATER THAN WHAT IT CAN WITHSTAND. THE DIODE COULD FAIL, WHICH COULD PREVENT VEHICLE INTERLOCK OPERATION WHEN A WHEELCHAIR LIFT IS DEPLOYED.
Risk: SHOULD THE DIODE FAIL, IT WILL BE POSSIBLE TO MOVE THE VEHICLE WITH THE WHEELCHAIR DEPLOYED, WHICH COULD RESULT IN INJURY TO ANYONE USING THE LIFT.
Fix: INTERMOTIVE WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 20, 2007. OWNERS CAN CONTACT INTERMOTIVE TOLL-FREE AT 1-800-969-6080. THIS RECALL ONLY PERTAINS TO AFTERMARKET INTERMOTIVE WHEELCHAIR LIFTS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON CHEVRLOT AND GMC VEHICLES MANUFACTURED BY GENERAL MOTORS.

SuspensionOct 16, 2007

Suspension

Recall 07E086000367 vehicles

Problem: CERTAIN LINK ULTRARIDE REAR AIR SUSPENSION SYSTEMS, MODEL 8M000070, SOLD FOR INSTALLATION AS AFTERMARKET EQUIPMENT ON GM CHASSIS MODELS 4500 AND 5500, AMBULANCES AND SHUTTLE BUSES. THE AXLE SIDE LATERAL CONTROL BRACKET OF THE SUSPENSION HAS CRACKED IN SOME CASES.
Risk: IF THE LATERAL CONTROL ROD BRACKET FRACTURES, THE HANDLING OF THE VEHICLE WILL BE ADVERSELY AFFECTED, INCLUDING POSSIBLE LOSS OF VEHICLE CONTROL.
Fix: LINK WILL NOTIFY OWNERS AND PROVIDE REPAIR KITS FREE OF CHARGE AND WILL REIMBURSE FOR LABOR AND INSPECTION COSTS. THE RECALL BEGAN JUNE 7, 2007. OWNERS CAN CONTACT LINK TOLL-FREE AT 1-800-222-6283.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

What owners report

Problem area	Complaints	Typical mileage*
Engine and engine coolingEngine › Diesel	3	60,200 mi
Electrical system	1	—
Service brakes, hydraulic	1	—
Seats	1	—
WheelsLugs/nuts/bolts/studs	1	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Engine and engine cooling › Engine › Diesel
DRIVER HEARD A LOUD POP WHILE DRIVING ON THE HIGHWAY. PULLED OVER AND SAW COOLANT DRIPPING FROM THE UNDERSIDE OF THE VEHICLE. OPENING THE HOOD HE SAW THE FAN SHROUD WAS BROKEN. AFTER BEING TOWED WE REALIZED THAT THE FAN HAD BROKEN AND PIECES HAD HIT THE SHROUD SHREDDING IT AND SENDING A PIECE INTO THE RADIATOR. *TR
Feb 23, 2013 · 15,904 miles
Engine and engine cooling
ACCELERATING FROM STOP LIGHT, 5:45 CST, 92 DEGREES/HUMID, 15MPH, 150' INTO INTERSECTION LOUD NOISE. COOLING FAN DISINTEGRATED & TOOK OUT ALL HOSES, RADIATOR & BOTH RADIATOR SHROUDS. CURRENTLY AT DEALER, LOWER RADIATOR HOSE NO LONGER MADE. *TR
Jul 27, 2011 · 60,200 miles
Engine and engine cooling › Engine › Diesel
RECENTLY, THE FAN EXPLODED ON MY 2006 CHEVROLET C-4500 AND DESTROYED THE COWLING AROUND THE FAN AND TORE HOLES IN THE RADIATOR AND HOSES INTO THE INTERCOOLER. I WAS PULLING A HEAVY 5TH WHEEL RV. GLAD IT DID NOT HAPPEN WHEN I WAS CHANGING THE FUEL FILTER A FEW DAYS BEFORE. UPDATED 09/23/10 *BF THE CONSUMER STATED THE FAN BLADE FAILED. THE OUTER RING CAME APART AND DESTROYED THE COWLING AROUND THE FAN AND MADE HOLES IN THE RADIATOR CAUSING ANTI-FREEZE TO LEAK OUT. UPDATED 09/24/10 *TR
Aug 1, 2010 · 62,000 miles
Wheels › Lugs/nuts/bolts/studs
TL*THE CONTACT OWNS A 2006 CHEVROLET C4500. THE CONTACT STATED THAT THERE WERE NUTS THAT HOLD THE BEARINGS AND WHEELS TOGETHER, INCLUDING A SPECIAL ONE FOR JUST THE WHEEL. ONE OF THE NUTS IS LOOSE AND MOVES BACK AND FORTH. THE FAILURE CHEWS AWAY AT THE TREAD OF THE SPINDLE THAT HOLDS THE AXLE. IF THE TREAD CONTINUES TO DISINTEGRATE, THE WHEEL COULD FALL OFF. THE MANUFACTURER STATED THAT THE EXTENDED WARRANTY DID NOT COVER THE HUB THAT NEEDED TO BE REPLACED. THE FAILURE MILEAGE WAS 31,000.
Jun 9, 2009 · 31,000 miles
Seats
TRUCK HAS OPTIONAL AIR SUSPENSION SEATS. SEAT RELIES ON COMPRESSOR AND TANK TO BE RAISED OTHERWISE SEAT WILL REMAIN IN LOWEST POSITION. THIS MAY LEAVE DRIVER IN TOO LOW A POSITION TO DRIVE COMFORTABLY AND SEE THE ROAD EFFECTIVELY. TRUCK HAS REPEATEDLY HAD COMPRESSOR, RELAY, PRESSURE SWITCH FAILURES. DEALER HAS REPLACED COMPRESSOR, RELAY, AND PRESSURE SWITCH IN ORDER TO FIX SYSTEM PROBLEMS WHERE COMPRESSOR WHICH RUNS ERRATICALLY, EXCESSIVELY OR NOT AT ALL. LATEST REPAIR INVOLVED REPLACEMENT WITH A SUPPOSEDLY HEAVIER DUTY RELAY. TRUCK IS NOW OUT OF 2 YEAR WARRANTY AND THE COMPRESSOR HAS FAILED AGAIN. MANUFACTURER SHOULD BE REQUIRED TO FIX PROBLEM ONCE AND FOR ALL. THEY WARRANTY REPLACEMENT…
Mar 1, 2008
Electrical system
DT*: THE CONTACT STATED THAT THE VEHICLE WOULD NOT START RIGHT AFTER THE VEHICLE WAS DRIVEN HOME FROM THE DEALERSHIP. THE NEXT DAY, THE DEALER JUMP STARTED THE VEHICLE HOWEVER WHEN THE VEHICLE WAS TAKEN HOME IT WOULD NOT START AGAIN. AFTER DEALER REPAIRED THE VEHICLE, THE BRAKE SERVICE LIGHT ILLUMINATED AND THERE WAS DIFFICULTY APPLYING PRESSURE TO THE BRAKE. ALSO, THE SPEEDOMETER FAILED TO READ THE APPROPRIATE MILEAGE AND THE GAS GAUGE WENT UP AND DOWN. THE BRAKES HAD TO BE PUMPED TO MAKE THE BRAKES FUNCTION PROPERLY. THE VEHICLE WAS EVEN DOWN SHIFTED INTO FIRST GEAR. THE MANUFACTURER WAS CONTACTED WHO DEALER HAD THE VEHICLE TOWED TO A DEALERSHIP FOR REPAIRS. THE DEALER HAS BEEN NOT BEEN…
Jun 13, 2006 · 211 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.