The 2002 Ford E-Series has 2 safety recalls and 6 owner complaints on file with NHTSA. The most-reported problem area is visibility (2 complaints).
Recalls2safety recalls
Complaints6filed by owners
Crashes · fires0 · 0reported in complaints
Injuries · deaths0 · 0reported in complaints
Safety recalls
Engine and engine cooling › Engine › Diesel
NHTSA recall 07V553000 · Dec 5, 2007 · 1,176,000 vehicles · opened after NHTSA action (ODI)
Problem: ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
Risk: IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.
Fix: DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
Structure
NHTSA recall 03V094000 · Mar 7, 2003 · 3,674 vehicles
Problem: CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
Risk: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
Fix: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Visibility Defroster/defogger/hvac system › Windshield › Electrical heating element; Defroster/defogger/hvac system
2
0
0
0
—
Suspension
1
0
0
0
—
Engine and engine cooling Engine
1
0
0
0
—
Power train Driveline › Differential unit
1
0
0
0
—
Electrical system
1
0
0
0
—
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Oct 17, 2008Visibility › Defroster/defogger/hvac system 2002 FORD TAURUS HEATER BLOWER. DID NOT WORK TRIED TO FIX WITH DIFFERENT PARTS STILL DIDNT WORK. I CAN'T SEE WHERE I AM GOING WITH THE WINDOWS ALL STEAMED UP. *TR
May 20, 2007 · 9,793 milesElectrical system TL*THE CONTACT OWNS A 2002 FORD E-SERIES. THE CONTACT STATED THAT THE BOLTS ON THE FUSE BOX FAILED AND CAUSED THE VEHICLE'S WIRES TO BECOME EXPOSED. THE DEALER HAS NOT INSPECTED THE VEHICLE. THE ENGINE SIZE AND CORRECT VIN WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 9,793.
Feb 10, 2006Power train › Driveline › Differential unit WHILE I DOUBT THIS WILL ATTRACT ENOUGH ATTENTION FOR FORD TO ADDRESS THE PROBLEM, I TOO, MADE THE MISTAKE OF PURCHASING A 2002 EXPLORER XLT. THE REAR DIFFERENTIAL MAKES A HORRID WHINING NOISE BETWEEN 50-65 MPH. FROM WHAT LITTLE RESEARCH I'VE DONE SINCE THE PROBLEM WAS DIAGNOSED I'M FINDING THAT I'M NOT THE ONLY UNFORTUNATE FORD OWNER WITH THE SAME DEFECT. MOST OF WHAT I'M FINDING STATES THAT EVEN WHEN THE PROBLEM IS "FIXED" THAT IT RE-OCCURS. WHY IS FORD NOT ISSUING A RECALL? *NM
Mar 23, 2005 · 70,150 milesEngine and engine cooling › Engine DRIVING ON PRIMARY ROAD WAY WHEN I HEARD A LOUD POP. SOUNDED LIKE AN EXHAUST LEAK. PULL OFF TO SIDE OF ROAD, TURN OFF ENGINE TO CHECK TO SEE WHAT THE PROBLEM WAS.CHECKED EXHAUST OK. REMOVED ENGINE COWLING, FOUND SPARK PLUG EJECTED ITSELF. SPARK PLUG WAS MISSING," COP" COIL MOUNTING BROKE, BOOT BURNT. HAD VEHICLE TOWED TO FORD DEALER AFTER BEING TOLD IT WOULD BE COVERED UNDER WARRANTY. DEALER REFUSED TO REPAIR UNDER WARRANTY. TALK TO ANOTHER DEALERSHIP,AN WAS TOLD THIS A COMMON PROBLEM IN THE TRITON ENGINES. NO REPAIR HAS BEEN MADE. I STILL HAVE THE "COP" COIL. *JB
Oct 1, 2002 · 300 milesVisibility › Defroster/defogger/hvac system › Windshield › Electrical heating element DEFROSTER AND CLIMATE CONTROL SYSTEM MALFUNCTIONED REPEATEDLY. NO DEFROSTER, HEAT, OR AIR CONDITIONING BECAUSE BLOWER FAILED TO OPERATE. DEALER ROUTE 23 AUTOMALL WOULD NOT OR COULD NOT FIX.*JB
Oct 1, 2002Suspension CONSUMER STATED WHEN THE BRAKES WERE APPLIED, THE VEHICLE WOULD STEER TO THE LEFT.*JB
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
DP05005 · opened Sep 22, 2005 · closed Jan 4, 2006SPARK PLUG EJECTION FROM CYLINDER HEAD ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY…