Model year record

2000 GMC Sierra 3500 recalls & problems

The 2000 GMC Sierra 3500 has 4 safety recalls and 26 owner complaints on file with NHTSA. The most-reported problem area is service brakes, hydraulic (12 complaints).

Recalls4safety recalls

Complaints26filed by owners

Crashes · fires3 · 1reported in complaints

Injuries · deaths3 · 1reported in complaints

Safety recalls

EquipmentOct 24, 2007

Equipment

Recall 07E088000121,680 vehicles

Problem: CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
Risk: THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
Fix: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.

Fuel system, gasolineMay 19, 2006

Fuel system, gasoline

Recall 06E04300088,303 vehicles

Problem: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Fix: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Equipment adaptive/mobilityNov 26, 2004

Equipment adaptive/mobility

Recall 04V5620001,660 vehiclesopened after NHTSA action (ODI)

Problem: ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.
Risk: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.
Fix: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

SteeringFeb 28, 2000

Linkages › Drag › Link › Connection

Recall 00V0540001,462 vehicles

Problem: VEHICLE DESCRIPTION: CHASSIS CABS. THE TAPERED HOLE IN THE DRAG LINK END THAT ATTACHES TO THE PITMAN ARM TAPERED BALL STUD MAY BE MACHINED TOO DEEP CAUSING THE HOLE TO BE OVERSIZED. A DRAG LINK WITH AN OVERSIZED HOLE MAY NOT "SEAT" THE PITMAN ARM TAPERED BALL WHEN ASSEMBLED. THIS COULD CAUSE HIGHER THAN NORMAL FRICTION BETWEEN COMPONENTS DURING OPERATION, AND POSSIBLY RESULT IN JOINT SEPARATION OR A BROKEN BALL STUD.
Risk: IF THE JOINT SEPARATED OR THE BALL STUD BRAKE WHILE THE VEHICLE WAS MOVING, STEERING CONTROL WOULD BE LOST.
Fix: DEALERS WILL INSPECT THE STEERING LINKAGE ASSEMBLY AND, IF NECESSARY, REPLACE THE DRAG LINK AND THE PITMAN ARM.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Service brakes, hydraulicFoundation components › Disc; Foundation components	12	1	0	0	65,503 mi
Power trainDriveline › Differential unit; Automatic transmission	4	0	0	0	—
Engine and engine coolingEngine; Engine › Diesel	3	0	0	0	38,000 mi
StructureBody › Roof and pillars; Body › Tailgate › Hinge and attachments	3	1	0	1	66,000 mi
TiresTread/belt	2	0	0	0	—
SuspensionFront	1	0	0	0	—
Seats	1	0	0	0	—
SteeringHydraulic power assist › Pump	1	0	0	0	—
Electrical system	1	0	1	1	—
VisibilityRearview mirrors/devices › Exterior	1	1	0	1	—
Unknown or other	1	0	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Power train
Previous years of my truck with the Allison âbrandedâ transmission have been reported to lock up while driving. From what I can gather there was a recall. Instead of fixing the issues with the transmission a program was installed to put the transmission in limp mode during the failure. My model, a 2023 apparently came with the limp mode feature already installed. When my transmission failed it took the truck out of gear and locked up for a moment before I could safely pull over.
Apr 15, 2025
Unknown or other
FAULTY INSIDE DOOR HANDLES AND MECHANICISMS.THE DOOR HANDLE ITSELF WILL BREAK OR THE CONNECTING MECHANISM WILL BREAK NOT ALLOWING THE OCCUPANTS ANY ABILITY TO LEAVE FROM THE VEHICLE IN CASE OF AN EMERGENCY OR OTHERWISE CAUSING THEM TO BE TRAPPED INSIDE. THIS IS PARTICULARLY DANGEROUS IN A FIRE, SUBMERGED IN WATER OR WINDOWS FREEZING SHUT FROM ICE OR SNOW.
Nov 15, 2017 · 260,000 miles
Tires
TL* THE CONTACT OWNS A 2000 GMC 3500 EQUIPPED WITH BF GOODRICH TIRES, SIZE LT245/75/R16. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 12T019000 (TIRES:TREAD/BELT) AND WENT TO A LOCAL TIRE SHOP TO HAVE THE TIRES CHANGED HOWEVER, THE CONTACT WAS ADVISED THAT THEY WERE NOT AWARE OF THE RECALL. THE CONTACT NOTIFIED THE MANUFACTURER WHO ADVISED HIM TO RETURN TO THE TIRE SHOP TO HAVE THE TIRES REPLACED. THE TIRES WERE NEVER REPLACED. THE DOT NUMBER WAS UNAVAILABLE. THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS UNAVAILABLE.
Sep 25, 2012
Service brakes, hydraulic
EXITING THE HIGHWAY ON AN OFF RAMP, APPLIED THE BRAKES AND THE PEDDLE WENT TO THE FLOOR. FOUND A BRAKE LINE HAD CORRODED AND BURST. HAD TO REPAIR ALONG THE ROAD. *TR
Jul 31, 2009
Service brakes, hydraulicCrash
2000 GMC K3500 REG. CAB PICKUP 4X4 -- BRAKE PEDAL GOES TO FLOOR AND ABS SYSTEM ENGAGES. VEHICLE HAS EXTENDED BRAKING DISTANCES ON DRY PAVEMENT. BRAKE LIGHT COMES ON AND GOES OFF AFTER RE-APPLICATION OF BRAKES BY "PUMPING" THEM. PEDAL ALSO GOES TO FLOOR WITHOUT ENGAGEMENT OF ABS SYSTEM AND VEHICLE WILL NOT STOP. PROBLEM HAS BEEN RECURRING FOR THREE (3) YEARS BUT THIS TIME VEHICLE WAS INTENTIONALLY DRIVEN INTO A SNOWBANK TO PREVENT A COLLISION WITH ANOTHER VEHICLE. ON 06/24/2010 DRIVER REAR BRAKE LINE (STEEL) ROTTED THROUGH WHERE IT TOUCHED FRAME AND EXPELLED ALL BRAKE FLUID FROM MASTER CYLINDER ALSO CAUSING BRAKE FAILURE.OTHER LINES ALSO SHOWING PREMATURE CORROSION. BRAKES ALWAYS HAVE A SOFT…
Oct 27, 2010 · 29,567 miles
Service brakes, hydraulic
BRAKE LINES HAVE RUSTED AND RUPTURED IN MY 2000 GMC 3500 3 TIMES. I AM THE ORIGINAL OWNER. LAST REPLACEMENT LASTED ONLY 23 MONTHS. *TR
Sep 7, 2010 · 48,000 miles
Service brakes, hydraulic
STEEL BRAKE PIPE THAT CARRIES FLUID TO THE REAR BRAKES RUPTURED NEXT TO THE FUEL TANK. FLUID IS LEAKING AND POOLING ON THE FLANGE OF FRAME. STOPPING PERFORMANCE IS DEGRADED, AND NO WARNING HAS REGISTERED VIA THE INSTRUMENT CLUSTER OR IDIOT LIGHTS. LINE IS BADLY CORRODED, WHICH PERHAPS IS TO BE EXPECTED GIVEN THE AGE OF THE VEHICLE. HOWEVER, I FIND IT IRONIC THAT THE EXHAUST SYSTEM IS MADE OF STAINLESS STEEL YET THE BRAKE LINES ARE NOT. THIS VEHICLE HAS HAD OTHER BRAKE-RELATED FAILURES THAT GM REFUSED TO CORRECT, DESPITE HAVING RECALLED CONTEMPORARY VEHICLES WITH IDENTICAL PROBLEMS. IT IS AN UNUSUAL BUILD - OLD (GMT400)BODYSTYLE, MODEL YEAR 2000, 1 TON CREW CAB LONGBOX. I BELIEVE GM FORGOT…
Jun 19, 2010 · 88,000 miles
Service brakes, hydraulic
BRAKE LINES HAVE CORRODED TO THE POINT THE VEHICLE FAILS LOCAL SAFETY INSPECTION CAUSE WAS SAID TO BE BAD MATERIAL USED IN BRAKE LINE CONSTRUCTION. *TR
May 28, 2010 · 57,007 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

HYDRAULIC PUMP SHAFT FAILURESClosed
THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS…
PE04004 · opened Jan 8, 2004 · closed Apr 30, 2004