*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Fuel/propulsion system
Harley Davidson did not coat the inside of the Fuel Tanks on the Panamerica from the 1st model year in 2021 until the mid-2024 model year. Because of these uncoated fuel tanks, people are experiencing a high rate of fuel pump failures at low mileage (5-10K) due to the interaction of the ethanol in today's fuels, and the uncoated aluminum motorcycle gas tanks. Harley Davidson essentially acknowledged the mistake by starting to coat the inside of the fuel tanks from the mid-2024 model and on. A new Fuel Pump from Harley is $400 here in CA, and that does not include installation, which requires the removal of the entire fuel tank. In the end, the fuel pump issues which is a direct result of…
May 29, 2025Fuel/propulsion system
Fuel pump and filtration System filter getting plugged and creating a fuel starvation, not allowing for more than 50% power. Created an issue of merging and accelerating into traffic and the need to maneuver and speed up to avoid dangerous situations or diminished or our are actually gone as the bike will totally cut out and stop running. That occurrence of the vehicle cutting out has occurred several dozen times The belief is in the community for Panama Harley Davidson motorcycles. Thereâs a nonreplaceable fuel filter that is getting plugged up due to a fuel tank made out of aluminum that has not been sealed and is reacting to ethanol fuel, causing contaminants..
Apr 7, 2025Electrical system
The motorcycle has no power when passing a vehicle do to a bad stator and charging system. The motorcycle is currently at the dealer Loss of power when passing a vehicle Yes this issue has been confirmed by the dealer No warning lights or messages. There are no replacement parts for this issue other then upgrading the charging system to the 24 model
Oct 4, 2024Electrical system
What component or system failed or malfunctioned, and is it available for inspection upon request? the electronics of the motorcycle malfunction with many (more than 10) DTCs. Yes its available for inspection. How was your safety or the safety of others put at risk? I am at risk when the this happens because the motorcycles throttle no longer responds to inputs. The engine will continue to run bu the throttle does not work. Very dangerous to have a motorcycle in traffic that stops working. Has the problem been reproduced or confirmed by a dealer or independent service center? yes Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others?…
Jan 3, 2024Engine
The fuel pump on my HD motorcycle had been making lots of noise. I had it in the shop for this reason before.. The bike was supposed to be fixed.. I went for a ride with my son and when I pulled out on the highway getting up to highway speed the bike quit without warning.. This was on a two-lane Highway and the cars behind me Layed on their horns.. everyone was was upset with me.. I didn't have much room to pull off the road and there was oncoming traffic in the other lane, I could have been ran over..
Apr 10, 2023Engine
The radiator hose on the right side is not tightly clamped to the radiator hose mount. Vibration causes it to slip backward and contact the exhaust header which burns the radiator hose and causing catastrophic loss of coolant which can lead to engine seizure. Engine seizure while riding puts the rider, any passengers, and other motorists at risk.
Sep 17, 2022Electrical system
2021 Harley Pan America engine electrical/ engine issue the bike will lock itself at 4k rpm when applying throttle nothing will happen. The bike is stuck at 4k rpm and will force you to crawl and not let you speed up. Causing you to be in danger of vehicles and not being able to escape any situation. It will flash a check engine light and show that traction control, and general warning lights are active. The exhaust pipes will glow yellow in this limo mode and you can smell something burning. This bike will also have a fault in which the bike with adaptive ride height will lock at the highest height it can reach and will refuse to lower since there is a fault in the system. Dealer is unable…
Jul 23, 2022Engine
While riding this motorcycle, I stopped for gas and then went to restart the motorcycle and the starter just "screeched" rather that starting the engine. On second attempt, the bike started however the normal idle RPMs of around 1200 went up to 4000 and would not drop back to normal RPM. (I have had this bike take as many as 4 start attempts, twice while stuck in busy intersections and previously reported to NHTSA the failure to start at busy intersections as a safety concern, This complaint is for a second/different safety concern.) Following the restart on the second attempt, and the RPMs around 4000, warning lights and the check engine light would not go out, which has been a common…
Jul 19, 2022
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.