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Model year record

2004 Hyundai Santa Fe recalls & problems

The 2004 Hyundai Santa Fe has 3 safety recalls and 303 owner complaints on file with NHTSA. The most-reported problem area is suspension (71 complaints).

Recalls3safety recalls
Complaints303filed by owners
Crashes · fires32 · 7reported in complaints
Injuries · deaths35 · 0reported in complaints
2004 Hyundai Santa Fe in an NHTSA crash test
NHTSA crash test

Safety recalls

SuspensionJul 18, 2014

Front › Springs › Coil springs

Recall 14V435000271,773 vehicles

Problem
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Risk
If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Fix
Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Service brakes, hydraulicMar 16, 2004

Antilock/traction control/electronic limited slip › Control unit/module

Recall 04V13100017,401 vehicles

Problem
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Risk
IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Fix
DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
EquipmentDec 18, 2003

Other › Labels

Recall 03V520000249,309 vehicles

Problem
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Risk
THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Fix
OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2004 Hyundai Santa Fe 4-DR. w/SAB

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated
2004 Hyundai Santa Fe NHTSA side crash test
NHTSA side barrier crash test

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Santa Fe 2WD

20mpg combined
City / highway18 / 25 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $3,350/year to fuel

Santa Fe 2WD

20mpg combined
City / highway18 / 25 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $3,350/year to fuel

Santa Fe 2WD

20mpg combined
City / highway18 / 24 mpg
FuelRegular Gasoline

2.7 L · 6 cyl · Automatic 4-spd · Front-Wheel Drive · about $3,350/year to fuel

Santa Fe 4WD

18mpg combined
City / highway16 / 22 mpg
FuelRegular Gasoline

2.7 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $3,700/year to fuel

Santa Fe 2WD

17mpg combined
City / highway15 / 20 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic 5-spd · Front-Wheel Drive · about $3,950/year to fuel

Santa Fe 4WD

17mpg combined
City / highway15 / 19 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic 5-spd · 4-Wheel or All-Wheel Drive · about $3,950/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
SuspensionFront; Front › Springs › Coil springs7100091,000 mi
Air bagsFrontal; Side/window431102090,412 mi
Vehicle speed controlAccelerator pedal; Cruise control3950169,500 mi
Service brakes, hydraulicAntilock/traction control/electronic limited slip; Antilock/traction control/electronic limited slip › Control unit/module25110330,301 mi
Fuel/propulsion system25000124,336 mi
Engine and engine coolingEngine; Engine › Gasoline2202140,000 mi
Power trainAutomatic transmission; Automatic transmission › Control module (tcm/pcm/tecm)2130237,000 mi
Electrical systemWiring › Fuses and circuit breakers; Wiring1811660,000 mi
Service brakes16121109,000 mi
Engine16030100,000 mi
Fuel system, gasolineDelivery › Fuel pump1301070,963 mi
StructureBody; Body › Door1220872,125 mi

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.