2019 Kia Optima recalls & problems

Recent owner complaints

• Oct 2, 2026 · fireEngine
  Car smelled of what seemed like motor oil while driving. Parked, saw white smoke, and confirmed an engine fire. I was clearly in life threatening danger, especially with a full tank of gas. Fire developed rapidly into a roaring blaze. Entire front of car melted. Car is currently being investigated by manufacturer and cause is unknown. No warning lamps illuminated.
• Oct 8, 2026Engine
  VEHICLE SHUT OFF WHILE DRIVING AT 40MPH, ENGINE SEIZED ,WILL NOT CRANK .SUSPECTED CONECTING ROD BEARING FAILURE UNDER SAFETY RECALL SC200, I CALL KIA 18003334542 DENIED RECALL REPAIR AND BEARING CLEARANCE TEST STATING VEHICLE IS REBUILT TITLE. FEDERAL SAFETY RECALL CANNOT BE DENIED DUE TO REBUILT TITLE PER NHTSA .REQUESTING RECALL REMEDY.
• Sep 29, 2026Fuel/propulsion system
  On XXX, Towbin Kia Service (Henderson, NV) officially diagnosed my 2019 Kia Optima (VIN: [XXX], Mileage: 118,325) with a critical component failure: "LOW PRESSURE FUEL PUMP IS LEAKING FROM TOP HAT" (Invoice #XXX). Despite documenting a severe, volatile raw fuel leak that presents an immediate fire and explosion hazard, the dealership refused to keep the vehicle. They explicitly released this active safety hazard back to me. The service department even arranged a third-party Lyft ride to transport my children and me to the dealership to pick up the leaking car and force us to drive it home. The vehicle is currently parked outside my residence, actively leaking raw fuel and filling the cabin…
• Sep 15, 2026Engine
  The vehicle experienced a sudden and severe loss of engine power while being driven on the interstate at highway speeds. The vehicle lost the ability to accelerate normally beyond approximately 60 mph, the Check Engine Light began flashing rapidly, and the vehicle entered “Limp Home Mode.” This sudden loss of power occurred in heavy traffic and created an immediate risk of a high-speed rear-end collision. The vehicle was subsequently inspected by an authorized Kia dealership service center. Diagnostic testing confirmed DTC P1326 (Knock Sensor Detection System). The dealership performed the manufacturer’s Bearing Clearance Test (BCT), and the dealership paperwork documents a “NO PASS…
• Sep 10, 2026Fuel/propulsion system
  On December 26, 2023, this vehicle received a complete engine assembly replacement at an authorized dealership under a manufacturer warranty repair order. Following the engine overhaul, the vehicle developed a severe, raw gasoline smell entering the passenger cabin through the climate control AC vents while sitting at an idle.The vehicle was brought back to Kia Store East on September 10, 2026, specifically to report this volatile safety issue. On September 17, 2026, the dealership technician explicitly duplicated and confirmed the raw fuel odor coming from the engine area in writing. Despite confirming the gasoline smell, the dealership is refusing to perform a manual high-pressure fuel…
• Sep 18, 2026Unknown or other
  My car was parked when my Kia Optima Panoramic sunroof exploded. It was between 8:00-8:30 a.m. Friday XXX. It sounded like an explosion. I was sleeping and the explosion woke me up. The sunroof was closed and the car was parked. We r not aware of anything coming in contact with the sunroof. Actually the sunroof exploded from inside the car. The broken glass was pointed upwards. I’m concerned that this is a serious hazard if it occurs while I was driving it would have caused a serious accident or even a death. I notified KIA Customer Care Center. XXX Case # XXX. I also sent them a letter concerning the event with photos. I have found information that other reported KIA panoramic sunroof…
• Sep 6, 2026Electrical system
  While driving, my vehicle suddenly began shuddering and shaking. The vehicle lost power and would not accelerate properly. I had to press the brake pedal unusually hard. After parking, the vehicle would not move properly in reverse or drive. I turned the vehicle off and restarted it, and it moved only a short distance before shuddering again and losing power. The engine was making a loud buzzing or scooter-like sound. The vehicle became undrivable and had to be parked. I am concerned about a potential safety defect involving sudden loss of power while driving.
• Aug 13, 2026 · 200,000 milesEngine
  The contact owns a 2019 Kia Optima. The contact stated that while driving at an undisclosed speed, the vehicle stalled. No warning lights were illuminated. The vehicle was towed to a dealer, where it was diagnosed and determined that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 200,000.

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

• DP22003 · opened Sep 12, 2022 · closed Dec 12, 2023Loss of Motive Power
  The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003)…
• EA19001 · opened Apr 19, 2019 · closed Sep 19, 2024 · led to recall 20V024Electrical overstress
  The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect. During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal,…