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Model year record

2006 Saturn Relay recalls & problems

The 2006 Saturn Relay has 2 safety recalls and 19 owner complaints on file with NHTSA. The most-reported problem area is power train (5 complaints).

Recalls2safety recalls
Complaints19filed by owners
Crashes · fires2 · 0reported in complaints
Injuries · deaths2 · 0reported in complaints
2006 Saturn Relay in an NHTSA crash test
NHTSA crash test

Safety recalls

SteeringFeb 17, 2009

Steering

Recall 09E005000979 vehicles

Problem
DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN THE STEERING KNUCKLE BREAKING IN THE HUB AREA.
Risk
A BROKEN STEERING KNUCKLE COULD RESULT IN LOSS OF STEERING CONTROL AND A POSSIBLE CRASH WITHOUT WARNING.
Fix
DORMAN WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE STEERING KNUCKLES FREE OF CHARGE AND REIMBURSE THE REPAIR FACILITY OR OWNER FOR LABOR. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT DORMAN'S TOLL-FREE HOTLINE AT 1-800-523-2492 AND PRESS 5.
EquipmentDec 7, 2005

Other › Labels

Recall 05V55200032,068 vehicles

Problem
CERTAIN TRUCKS AND SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SHIPPED WITH TIRE AND LOADING INFORMATION LABELS LISTING AN INACCCURATE VEHICLE CAPACITY WEIGHT.
Risk
A MISPRINTED LABEL COULD LEAD TO IMPROPER VEHICLE LOADING SPECIFICATIONS OR TIRE INFLATION WHICH COULD RESULT IN A TIRE FAILURE, INCREASING THE RISK OF A CRASH.
Fix
OWNERS WILL BE PROVIDED WITH CORRECTED LABELS AND INSTALLATION INSTRUCTIONS. AT THE CUSTOMER'S OPTION, A DEALER CAN INSTALL THE LABEL FOR THEM. THE RECALL BEGAN ON MARCH 31, 2006. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, HUMMER AT 1-800-732-5493, PONTIAC AT 1-800-620-7668, SATURN AT 1-800-972-8876, OR ISUZU AT 1-800-255-6727.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2006 Saturn Relay

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Relay FWD

19mpg combined
City / highway16 / 23 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic 4-spd · Front-Wheel Drive · about $3,550/year to fuel

Relay FWD

19mpg combined
City / highway16 / 23 mpg
FuelRegular Gasoline

3.9 L · 6 cyl · Automatic 4-spd · Front-Wheel Drive · about $3,550/year to fuel

Relay AWD

17mpg combined
City / highway15 / 21 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $3,950/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Power trainDriveline5000129,100 mi
Service brakes, hydraulicFoundation components › Disc › Rotor; Foundation components › Disc › Pads400023,500 mi
Latches/locks/linkagesHood › Latch300036,000 mi
Fuel system, gasolineDelivery3000—
StructureBody › Door300034,600 mi
Steering2000—
Air bags2201—
Electronic stability control (esc)2000—
Electrical system2000—
Seats1000—
Engine and engine coolingEngine1000—
Fuel system, otherStorage › Fuel gauge system1000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations