The 2004 Subaru Baja has 10 safety recalls and 18 owner complaints on file with NHTSA. The most-reported problem area is fuel system, gasoline (7 complaints).
Recalls10safety recalls
Complaints18filed by owners
Crashes · fires0 · 0reported in complaints
Injuries · deaths0 · 0reported in complaints
Safety recalls
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 20V001000 · Jan 2, 2020 · 258,813 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (STI included), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began January 7, 2020. Subaru Owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKA-20.
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 20V003000 · Jan 2, 2020 · 111,562 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKC-20.
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 20V002000 · Jan 2, 2020 · 127,547 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKB-20.
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 16V359000 · May 25, 2016 · 146,010 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2006-2008 Impreza, Tribeca, 2006 Saab 9-2x, and 2003-2006 Baja vehicles originally sold or that have ever been registered in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKB-16. Note: This notice is only for vehicles that were not covered by 16V-358 for Zone A.
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 16V361000 · May 25, 2016 · 62,940 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, and Baja vehicles originally sold or that have ever been registered in Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming, or "Zone C.". These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Fix: Subaru will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKC-16. Note: This recall covers vehicles that were not previously covered in 16V-358 for Zone A or 16V-359 for Zone B.
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 16V358000 · May 25, 2016 · 302,127 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2009-2011 Legacy, Outback, Forester, 2006-2011 Impreza, Tribeca, 2003-2006 Baja, and 2006 Saab 9-2x vehicles originally sold or that have ever been registered in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 26, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Saab owners may contact GM at 1-800-955-9007. Subaru's number for this recall is TKA-16.
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 15V323000 · May 28, 2015 · 432,016 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Subaru Baja vehicles manufactured January 22, 2003, to July 21, 2004, 2004-2005 Impreza vehicles manufactured January 28, 2003, to May 31, 2005, 2003-2008 Subaru Legacy vehicles manufactured January 22, 2003, to May 2, 2008, 2003-2008 Subaru Outback vehicles manufactured February 18, 2003, to May 5, 2008, and 2005 Saab 9-2x vehicles manufactured February 11, 2004, to March 17, 2005. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture upon its deployment.
Risk: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Fix: Subaru will notify their owners and General Motors will notify Saab owners. Dealers will replace the passenger air bag inflator, free of charge. The Subaru recall began on June 17, 2015. Owners may contact Subaru customer service at 1-800-782-2783. The Saab recall began on July 27, 2015. Owners of Saab vehicles may call 1-800-955-9007. Subaru's number for this recall is WQR-53. Note: The recall completely supersedes recall 14V-399 (WQL-48) and partially supersedes recall 14V-763 (WQP-51) in that model year 2004 through 2005 Subaru Impreza and model year 2005 Saab 9-2x vehicles are now only part of this campaign. Note: On December 18, 2015 Subaru informed NHTSA of an expansion of this recall to include certain model year 2003-2004 Subaru Baja, 2003-2008 Subaru Legacy and 2003-2008 Subaru Outback vehicles.
Air bags
NHTSA recall 14V763000 · Dec 1, 2014 · 4,175 vehicles · opened after NHTSA action (ODI)
Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy and Outback vehicles, and 2003-2005 Baja vehicles sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Puerto Rico, Hawaii, the U.S. Virgin Islands, Guam, Saipan, American Samoa, Florida and adjacent counties in southern Georgia, as well as the coastal areas of Alabama, Louisiana, Mississippi and Texas. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.
Risk: In the event of a crash necessitating deployment of the passengerÂs frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Fix: Subaru will notify their owners. Dealers will replace the passenger air bag inflator, free of charge. The recall began on January 15, 2015. Owners may contact Subaru at 1-800-782-2783. Subaru's number for this recall is WQP-51. Note: This recall supersedes recall 14V-471. This recall has been partially superseded by 15V-323. All 2005 model year Subaru Legacy and Outback vehicles will now be repaired under recall 15V-323.
Fuel system, gasoline › Delivery › Fuel pump
NHTSA recall 13E065000 · Nov 29, 2013 · 397 vehicles
Problem: Airtex Products LP (Airtex) is recalling certain model E8598M, E8518M, E8600M, E8596M, and E8597M fuel pumps manufactured July 26, 2013, and July 29, 2013 and used as aftermarket replacements on Subaru Baja's, Outback's and Legacy's. The affected fuel pumps were sold or installed into the aftermarket applications on or after July 26, 2013, and may may leak fuel from the base of a fuel line connection when the gas tank is full.
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.
Fix: Airtex will notify owners, and will replace the fuel pump, free of charge. Recall is expected to begin on January 2, 2014. Customers may contact Airtex at 1-800-880-3056. The recall is expected to begin during January 2014. This recall is being conducted by Airtex, not by Subaru.
Engine and engine cooling
NHTSA recall 04V473000 · Oct 1, 2004 · 26 vehicles
Problem: ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.
Risk: IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.
Fix: DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
Crash test ratings
2004 Subaru Baja 4-DR.
Overall
Not Rated
Frontal crash
Not Rated
Side crash
Not Rated
Rollover
Not Rated
NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.
Fuel economy
Baja AWD
21mpg combined
City / highway
19 / 25 mpg
Fuel
Regular Gasoline
2.5 L · 4 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $3,200/year to fuel
Baja AWD
21mpg combined
City / highway
19 / 25 mpg
Fuel
Regular Gasoline
2.5 L · 4 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $3,200/year to fuel
Baja AWD
18mpg combined
City / highway
16 / 22 mpg
Fuel
Premium Gasoline
2.5 L · 4 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $4,550/year to fuel
Baja AWD
18mpg combined
City / highway
16 / 21 mpg
Fuel
Premium Gasoline
2.5 L · 4 cyl · Automatic (S4) · 4-Wheel or All-Wheel Drive · about $4,550/year to fuel
EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Fuel system, gasoline Storage › Tank assembly › Filler pipe and cap; Delivery › Hoses, lines/piping, and fittings
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Oct 29, 2017 · 158,200 milesElectrical system THE THROTTLE PEDAL LOOSES SIGNAL TO THROTTLE BODY CAUSING THE CAR TO BE UNRESPONSIVE TO ANY THROTTLE INPUT. A CHECK ENGINE CODE P2138 ALSO OCCURS AS THE THROTTLE LOOSES CONNECTION. THE PROBLEM IS MOST EVIDENT IN WINTER MONTHS WITH HIGHER HUMIDITY AND HIGH TEMPERATURE FLUCTUATION. EACH TIME THE ISSUE HAS OCCURRED THE CAR HAS BEEN MOVING BOTH ON CITY STREETS AND HIGHWAYS RESULTING IN BEING FORCED TO PULL OVER AND RESTART THE CAR. THIS ISSUE IS DANGEROUS TO NOT ONLY PEOPLE IN THE VEHICLE BUT HOSE AROUND IT WHEN THE CAR SUDDENLY LOOSES ALL POWER.
Sep 15, 2016Air bags I CALLED MY LOCATION DEAER IN TRAVERSE CITY MICHIGAN OVER A YEAR AGO THEY SAID THEY WOULD PUT ME ON A WAITING LIST HAVE NOT HEARD FROM THEM OVER A YEAR AGO ON THE PASSENGER AIR BAG RECAL
Feb 4, 2017 · 91,000 milesFuel/propulsion system FUEL LEAKS AROUND CLAMPED RUBBER HOSES IN AND AROUND INTAKE MANIFOLD ESPECIALLY DURING COLD WEATHER. THE FUMES FROM THESE LEAKS ARE EXTREMELY NOTICEABLE AT SLOW SPEEDS OR STOPPED AND ENTER THE DRIVERS COMPARTMENT THROUGH THE VENTS. I HAVE GREAT CONCERN FOR THE POSSIBILITY OF FIRE.
Jun 10, 2016Air bags TAKATA RECALL-HAVE BEEN WAITING 4 MONTHS-NO ONE CAN SIT IN PASSENGER SEAT. NO PARTS AVAILABLE? I THINK 4 MONTHS IS LONG ENOUGH.
May 18, 2016Electronic stability control (esc) "GHOST WALKING" I PURCHASED THE CAR 6 MONTHS AGO FROM MY FATHER WHO IS A PROFESSIONAL DRIVER FOR THE LARGEST SHIPPING COMPANY IN THE US AND HAS BEEN DRIVING FOR THEM FOR OVER 30 YEARS. WHEN I PURCHASED THE CAR HE CAUTIONED ME THAT THE BACK OF THE VEHICLE WANDERS WHEN THE ROAD SURFACE DOESN'T PROVIDE CONSISTENT TRACTION TO BOTH REAR TIRES. THIS OCCURS ON ANY SURFACE AT VARYING DEGREES WHILE MOVING STRAIGHT ON A LEVEL ROAD, UP HILL, DOWN HILL, ON CORNERS, WHILE ACCELERATING/BRAKING OR COASTING. EXAMPLES WHICH CAUSE THIS ARE SMALL TO LARGE POTHOLES, CRACKS IN THE ROAD SURFACE, DRIVING WITH ONE TIRE ON THE PAINTED LINE IN THE ROAD (VERY NOTICEABLE SURGING AND CAN BE SCARY WHEN THE ROAD IS WET),…
Feb 17, 2015 · 90,000 milesFuel/propulsion system STRONG FUEL SMELL IN CABIN WHEN STARTED IN VERY COLD WEATHER AND PERSISTING EVEN ONCE CAR HAS WARMED UP. SO SEVERE AS TO CAUSE NAUSEA AND FOGGING OF INTERIOR WINDOWS. HAD TO DRIVE IN VERY COLD WEATHER WITH WINDOWS DOWN TO VENT FUMES. DIAGNOSED BY DEALER AS LEAKING FUEL LINES AROUND INTAKE MANIFOLD (EXACTLY LIKE RECALL FOR 05 AND 06 MODEL YEARS). $1200 REPAIR ESTIMATE. *JS
Nov 29, 2013 · 102,000 milesFuel system, gasoline FUEL LEAK SAME AS 2005-2006 RECALL. *TR
Nov 17, 2014 · 121,764 milesFuel/propulsion system I NOTICED AN EXTREME SMELL OF FUEL IN THE CABIN WHEN I STARTED THE VEHICLE UP ON AN ESPECIALLY COLD MORNING (<10 DEGREES), AND I FOUND THE LEAK COMING FROM ONE OF THE CLAMPS ON THE FUEL LINE RIGHT IN THE MIDDLE OF THE ENGINE BAY. THE SMELL IS VERY, VERY EXTREME IN THE EARLY MORNINGS WHEN IT'S COLDEST, BAD ENOUGH THAT MY BOYFRIEND GETS NAUSEOUS FROM IT, BUT IT HASN'T GONE AWAY AT ALL DESPITE IT GETTING WARMER RECENTLY. *TR
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
EA15001 · opened Feb 24, 2015 · open · led to recall 14V668Air Bag Inflator Rupture The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico,…
PE14016 · opened Jun 11, 2014 · closed Mar 2, 2015 · led to recall 13V172000Air Bag Inflator Rupture The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico,…
EA09007 · opened May 21, 2009 · closed Jul 20, 2009 · led to recall 09V277000FUEL PUMP LEAKS SUBARU WILL CONDUCT A SAFETY RECALL (09V-277) ON ALL 15, 633 MODEL YEAR (MY) 2005 AND MY 2006 BAJA VEHICLES, INCLUDING TURBO AND NON-TURBO MODELS.SUBARU HAS IDENTIFIED A DEFECT IN WHICH CRACKS DEVELOP IN THE FUEL HOSE CONNECTION (NIPPLE) ON THE OUTLET (PRESSURE) SIDE OF THE FUEL PUMP.THIS CONDITION CAN RESULT IN A PRESSURIZED LEAK OF GASOLINE FROM THE FUEL PUMP.SUBARU'S ANALYSIS OF SAMPLE PARTS COLLECTED FROM THE FIELD CONFIRMED THE ISSUE TO BE LIMITED TO MY 2005 AND MY 2006 VEHICLES ONLY.SUBARU DEALERS WILL REPLACE THE FUEL PUMP BRACKET, INCLUDING ALL NIPPLES, WITH A VERSION THAT HAS BEEN MODIFIED FOR INCREASED STRENGTH.PLEASE SEE SUBARU'S DEFECT REPORT IN THE RECALL FILE (09V-277) FOR MORE DETAILS.THIS INVESTIGATION IS CLOSED.
PE08064 · opened Nov 14, 2008 · closed May 21, 2009FUEL PUMP LEAK CRACKS MAY DEVELOP IN THE FUEL HOSE CONNECTION (NIPPLE) ON THE OUTLET (PRESSURE) SIDE OF THE FUEL PUMP.THIS CONDITION CAN RESULT IN THE LEAKAGE OF GASOLINE FROM THE FUEL PUMP.AS A RESULT OF ADDITIONAL REPORTS AND OTHER INFORMATION PROVIDED BY SUBARU IN RESPONSE TO THE AGENCY'S INVESTIGATION, THIS INVESTIGATION HAS BEEN UPGRADED TO ENGINEERING ANALYSIS EA 09-007.