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Model year record

2004 Suzuki Aerio recalls & problems

The 2004 Suzuki Aerio has 1 safety recall and 14 owner complaints on file with NHTSA. The most-reported problem area is tires (6 complaints).

Recalls1safety recalls
Complaints14filed by owners
Crashes · fires3 · 0reported in complaints
Injuries · deaths1 · 0reported in complaints
2004 Suzuki Aerio in an NHTSA crash test
NHTSA crash test

Safety recalls

Power trainJul 15, 2007

Manual transmission

Recall 07V30700014,251 vehicles

Problem
ON CERTAIN VEHICLES EQUIPPED WITH 5-SPEED MANUAL TRANSMISSIONS, DUE TO IMPROPER SHAPE OF THE CLIP, THE RETAINING CLIP THAT KEEPS THE GEAR SHIFT CABLE ATTACHED TO THE GEAR SHIFT LEVER CAN CONTACT THE GEAR SHIFT LEVER HOUSING IF EXCESSIVE LATERAL FORCE IS APPLIED WHEN SHIFTING TO FIRST GEAR.
Risk
REPEATED SHIFTING IN THIS MANNER CAN EVENTUALLY CAUSE THE RETAINING CLIP TO BREAK. IF THE RETAINING CLIP BREAKS, THE SHIFT CABLE CAN BECOME DISCONNECTED FROM THE SHIFT LEVER, RESULTING IN LOSS OF THE ABILITY TO CHANGE TRANSMISSION GEARS.
Fix
DEALERS WILL REPLACE THE GEAR SHIFT CABLE RETAINING CLIP WITH A CLIP THAT HAS A DIFFERENT SHAPE. THE RECALL BEGAN ON AUGUST 13, 2007. OWNERS MAY CONTACT AMERICAN SUZUKI AT 1-800-934-0934.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2004 Suzuki Aerio 5-DR. Hatchback

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

2004 Suzuki Aerio 4-DR.

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated
2004 Suzuki Aerio NHTSA side crash test
NHTSA side barrier crash test

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Aerio

24mpg combined
City / highway22 / 28 mpg
FuelRegular Gasoline

2.3 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,800/year to fuel

Aerio

24mpg combined
City / highway22 / 28 mpg
FuelRegular Gasoline

2.3 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,800/year to fuel

Aerio SX

24mpg combined
City / highway22 / 28 mpg
FuelRegular Gasoline

2.3 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,800/year to fuel

Aerio SX

24mpg combined
City / highway22 / 28 mpg
FuelRegular Gasoline

2.3 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,800/year to fuel

Aerio AWD

23mpg combined
City / highway21 / 26 mpg
FuelRegular Gasoline

2.3 L · 4 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $2,900/year to fuel

Aerio SX AWD

23mpg combined
City / highway21 / 26 mpg
FuelRegular Gasoline

2.3 L · 4 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $2,900/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
TiresTread/belt620014,000 mi
SuspensionRear300014,000 mi
VisibilityWindshield; Rearview mirrors/devices › Exterior2000—
Power train2101—
Vehicle speed control1000—
Seat belts1000—
Service brakes, hydraulicAntilock/traction control/electronic limited slip1000—
Exterior lightingTail lights1000—
Electrical system12v/24v/48v battery1000—
Equipment1000—
Electronic stability control (esc)1000—
Unknown or other1000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.