Car Record Book

2025 Volvo EX90 recalls & problems

The 2025 Volvo EX90 has 3 safety recalls and 74 owner complaints on file with NHTSA. The most-reported problem area is electrical system (38 complaints).

Recalls3safety recalls
Complaints74filed by owners
Crashes · fires2 · 0reported in complaints
Injuries · deaths1 · 0reported in complaints
2025 Volvo EX90 in an NHTSA crash test
2025 Volvo EX90 in an NHTSA crash test

Safety recalls

Structure › Body › Hatchback/liftgate › Support device/strut

NHTSA recall 25V654000 · Sep 30, 2025 · 1,119 vehicles

Problem: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.

Risk: A tailgate that suddenly drops can hit a person, increasing the risk of injury.

Fix: Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.

Electrical system › Software

NHTSA recall 25V071000 · Feb 7, 2025 · 2,061 vehicles

Problem: Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.

Risk: A loss of headlight function while driving can reduce visibility and increase the risk of a crash.

Fix: The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.

Components: Electrical system › Software; Exterior lighting › Headlights › Concealment devices

Seats › Critical fasteners

NHTSA recall 24V869000 · Nov 19, 2024 · 11 vehicles

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.

Risk: An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.

Fix: Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2025 Volvo EX90 NHTSA side crash test
NHTSA side barrier crash test
2025 Volvo EX90 NHTSA side pole crash test
NHTSA side pole crash test

2025 Volvo EX90 SUV AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk10.9%

Forward collision warning: Standard · Lane departure warning: Standard

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Range & efficiency

EX90 Twin Motor (21 Inch Wheels) EV

310mi range
Efficiency40 kWh/100 mi
MPGe city / hwy / comb86 / 82 / 84
Charge time (240 V)10 h

Automatic (A1) · All-Wheel Drive · about $900/year to charge

EX90 Twin Motor Performance (21 Inch Wheels) EV

310mi range
Efficiency40 kWh/100 mi
MPGe city / hwy / comb86 / 82 / 84
Charge time (240 V)10 h

Automatic (A1) · All-Wheel Drive · about $900/year to charge

EX90 Twin Motor (20 and 22 Inch Wheels) EV

300mi range
Efficiency42 kWh/100 mi
MPGe city / hwy / comb83 / 78 / 81
Charge time (240 V)10 h

Automatic (A1) · All-Wheel Drive · about $950/year to charge

EX90 Twin Motor Performance (20 and 22 Inch Wheels) EV

300mi range
Efficiency42 kWh/100 mi
MPGe city / hwy / comb83 / 78 / 81
Charge time (240 V)10 h

Automatic (A1) · All-Wheel Drive · about $950/year to charge

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Electrical system
38100—
Unknown or other
17000—
Fuel/propulsion system
14000—
Lane departure
Warning; Assist
10000—
Power train
10100—
Forward collision avoidance
Adaptive cruise control; Automatic emergency braking
9101—
Vehicle speed control
9100—
Service brakes
8001—
Engine
4000—
Seat belts
4001—
Exterior lighting
3000—
Back over prevention
Rearview system braking; Warnings
3000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.