The 2007 Volvo S40 has 2 safety recalls and 25 owner complaints on file with NHTSA. The most-reported problem area is electrical system (5 complaints).
NHTSA recall 10V566000 · Nov 8, 2010 · 416 vehicles
Problem: VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Risk: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Fix: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Service brakes, hydraulic › Foundation components › Master cylinder
NHTSA recall 08V101000 · Mar 5, 2008 · 1,114 vehicles
Problem: VOLVO IS RECALLING 1,114 MY 2007 C30, C70, S40, AND V50 PASSENGER VEHICLES. A SOFT ANODIZED LAYER IN THE MASTER CYLINDER MAY TRIGGER EARLY WEAR ON A RUBBER SEAL THAT CAN RESULT IN INTERNAL LEAKAGE OF BRAKE FLUID. IF AFFECTED, THE DRIVER MAY EXPERIENCE REDUCED BRAKE PERFORMANCE WHEN APPLYING AND MAINTAINING FORCE OF THE BRAKE PEDAL.
Risk: THE CAPACITY TO BRAKE WILL GRADUALLY DETERIORATE FORCING THE DRIVER TO USE A HIGHER THAN EXPECTED FORCE ON THE BRAKE PEDAL WHEN COMPARED TO AN INTACT BRAKE SYSTEM. THE DETERIORATION CAN EVENTUALLY RESULT IN COMPLETE LOSS OF THE BRAKE SYSTEM FUNCTIONALITY INCREASING THE RISK OF A CRASH.
Fix: DEALERS WILL INSPECT THE MASTER CYLINDER. THE BRAKE MASTER CYLINDER AND BRAKE FLUID RESERVOIR WILL BE REPLACED AND CERTAIN BRAKE LINES CLEANED FREE OF CHARGE. THE RECALL BEGAN ON MARCH 11, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
Crash test ratings
NHTSA side barrier crash test
2007 Volvo S40 4-DR. w/SAB
Overall
Not Rated
Frontal crash
Not Rated
Side crash
Not Rated
Rollover
Not Rated
NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.
Fuel economy
S40 FWD
23mpg combined
City / highway
20 / 28 mpg
Fuel
Premium Gasoline
2.4 L · 5 cyl · Automatic (S5) · Front-Wheel Drive · about $3,550/year to fuel
S40 FWD
22mpg combined
City / highway
19 / 27 mpg
Fuel
Premium Gasoline
2.4 L · 5 cyl · Manual 5-spd · Front-Wheel Drive · about $3,750/year to fuel
S40 FWD
22mpg combined
City / highway
18 / 27 mpg
Fuel
Premium Gasoline
2.5 L · 5 cyl · Manual 6-spd · Front-Wheel Drive · about $3,750/year to fuel
S40 FWD
22mpg combined
City / highway
19 / 28 mpg
Fuel
Premium Gasoline
2.5 L · 5 cyl · Automatic (S5) · Front-Wheel Drive · about $3,750/year to fuel
S40 AWD
21mpg combined
City / highway
18 / 26 mpg
Fuel
Premium Gasoline
2.5 L · 5 cyl · Manual 6-spd · 4-Wheel or All-Wheel Drive · about $3,900/year to fuel
S40 AWD
21mpg combined
City / highway
18 / 26 mpg
Fuel
Premium Gasoline
2.5 L · 5 cyl · Automatic (S5) · 4-Wheel or All-Wheel Drive · about $3,900/year to fuel
EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Electrical system Ignition › Switch
5
0
0
0
70,004 mi
Service brakes, hydraulic Foundation components › Disc › Caliper
4
2
1
2
43,000 mi
Engine and engine cooling Cooling system
3
0
0
0
—
Unknown or other
3
0
0
0
104,000 mi
Power train Clutch assembly › Pedal/hand lever(motorcycle); Automatic transmission
2
0
0
0
—
Seat belts Front
2
2
0
3
—
Steering
2
0
0
0
—
Engine
2
0
0
0
—
Air bags
2
1
0
1
—
Vehicle speed control
2
0
0
0
—
Latches/locks/linkages
1
0
0
0
—
Service brakes, electric
1
0
0
0
—
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Dec 2, 2019 · 99,000 milesElectrical system ON OR ABOUT 12/04/2019 DURING A FLASH RAIN STORM LAST WINTER, MY HUSBAND AND I WAS HEADED HOME ON THE 215 FWY NORTHBOUND IN SAN BERNARDINO, CA WHEN THE CENTER DOME AREA AND THE ELECTRIC SUNROOF INSIDE OUR CAR BEGIN POURING IN HUGE AMOUNTS OF VERY COLD RAIN WATER ON US AND ON THE DASHBOARD, STEREO CONSOLE, GEAR SHIFTER, FLOOR AND SEATS. UNTIL IT WAS SAFE TO EXIT THE FREEWAY, MY HUSBAND TRIED TO SOAK UP AS MUCH OF THE LEAKING RAINWATER AS HE COULD WITH HIS COAT BUT THE WATER CONTINUED TO POURING INTO THE CAR. ONCE IT WAS SAFE TO EXIT THE FREEWAY, WE PULLED INTO A GAS STATION AND EXAMINE THE SUNROOF TO MAKE SURE IT WAS SHUT PROPERLY, WHICH IT WAS, NOT UNDERSTANDING WHY THIS WAS HAPPENING, HE…
May 3, 2019 · 124,000 milesSteering I WAS DRIVING AND THE ENGINE SHUT OFF CAUSING ME TO LOSE CONTROL OF MY VEHICLE AS THE POWER STEERING SHUT DOWN. I WAS ABLE TO STEER MY VEHICLE WITH DIFFICULTY TO THE SIDE OF THE ROAD WHERE IT STOPPED. ABOUT ONE WEEK LATER THIS HAPPENED AGAIN. THIS TIME I WAS COMING OUT OF A PARKING LOT AND HAD TO AIM MY VEHICLE IN A WAY TO AVOID HITTING OTHER VEHICLES. BOTH TIME, AFTER A FEW MINUTES THE CAR STARTED RIGHT UP AND I WAS ABLE TO DRIVE AGAIN. LAST FRIDAY, MAY 3, I PULLED MY VEHICLE OVER AND WHEN I STOPPED THE VEHICLE SHUT DOWN. THIS TIME IT DID NOT RESTART. THE ERROR MESSAGE DISPLAYED ON THE DASH WAS THAT THE "STEERING WAS LOCKED, TRY AGAIN." AFTER SEVERAL ATTEMPTS INCLUDING JUMP STARTING THE…
Oct 11, 2016 · 60,000 miles · crash · 1 injurySeat belts TL* THE CONTACT OWNED A 2007 VOLVO S40. THE CONTACT CALLED ON BEHALF OF THE DRIVER. THE CONTACT STATED THAT THE VEHICLE WAS STRUCK ON THE FRONT PASSENGER SIDE BY ANOTHER VEHICLE. THE SPEED WAS UNKNOWN. THE AIR BAG FAILED TO DEPLOY AND THE SEAT BELT DETACHED. THE DRIVER SUSTAINED LEG, BACK, AND SHOULDER INJURIES THAT REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED AND TOWED TO A TOW LOT. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 60,000.
May 31, 2018 · 104,000 milesElectronic stability control (esc) AFTER PARKING CAR AND TURNING CAR OFF, AIRBAG, BRAKE, AND INFORMATION WARNING LIGHTS STAY ON, AS DOES VENTILATION SYSTEM. PASSENGER SEAT HAS EXCESS WATER UNDERNEATH. NOW CAR WILL NOT START.
Jan 30, 2017 · 10 milesVehicle speed control VEHICLE LOSES POWER DUE TO ACCELERATOR PEDAL LOW VOLTAGE/SIGNAL. THIS OCCURS IN MULTIPLE SITUATIONS. SAFEST IS SHORTLY AFTER STARTING THE CAR AN ENGINE LIGHT STATING 'ENGINE SYSTEM URGENT' APPEARS. UNSAFE OCCURRENCE INCLUDES POWER LOSS WHILE PEDAL IS DEPRESSES SUCH AS ON THE HIGHWAY WITH CONSTANT PRESSURE OR MOST SEVERE WHEN TURNING LEFT THROUGH AN INTERSECTION POWER IS REDUCED TO IDLE. IF THE VENT OCCURS WITH THE PEDAL REPRESSED, POWER IS REDUCED TO IDLE MOMENTARILY (2-3 SECONDS) AND AFTER 'PUMPING' THE PEDAL SEVERAL TIMES IT RETURNS TO NORMAL. I HAVE BROUGHT THIS VEHICLE SEVERAL TIMES TO REPAIR. DEAL CHANGED PEDAL, CHANGED WIRING CONNECTORS (ALSO CLEANED SEVERAL TIMES) AND ULTIMATELY…
Jan 24, 2017 · 129,401 milesEngine SAFETY CONCERN: 2007 VOLVO S40 ELECTRONIC THROTTLE MODULE FAILURE - CAUSING "REDUCED ENGINE PERFORMANCE" MESSAGE AND VEHICLE (2007 VOLVO S40) SUDDENLY SLOWS DOWN WHILE IN MOTION, LIMPS AND CANNOT GO HIGHER SPEED. HAD BARELY EXITED THE FREEWAY ON 1/24/2017 AND THIS HAPPENED AS I WAS ON RAMP. COULD BE EXTREMELY DANGEROUS IF IT HAPPENED 1 MINUTE BEFORE WHEN ON FREEWAY. TURNED VEHICLE IN RIGHT AWAY TO LOCAL VOLVO DEALERSHIP (WHICH WAS LUCKILY WITHIN 15 MINUTES) AND THEY DIAGNOSED IT TO BE FAULTY ELECTRONIC THROTTLE MODULE NEEDING REPLACEMENT. MILEAGE ON CAR 129,000 MILES. WANTED TO REPORT SO THIS ISSUE CAN BE LOOKED INTO FOR SAFETY CONCERN AND IF THE HUGE COST OF REPLACEMENT CAN BE OFFSET SO…
Jun 1, 2016Air bags TAKATA RECALL SOMETHING IS WRONG WITH THE AIRBAGS. I T IS SHOWING ME THAT IT NEEDS TO BE REPAIRED.
Aug 17, 2015 · 117,000 milesEngine TL* THE CONTACT OWNS A 2007 VOLVO S40. WHILE DRIVING, THERE WAS AN ABNORMAL NOISE COMING FROM THE ENGINE AND THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE PVC VALVE FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 117,000.
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.