Problem: BMW of North America, LLC (BMW) is recalling certain 2017 530i, 530i xDrive, 540i and 540i xDrive and 2017-2018 530e xDrive vehicles. Prior exposure to excessive levels of humidity within the driver and passenger head air bag inflators may affect the proper deployment of the head air bags.
Risk: In the event of a crash of sufficient severity, deployment of the head air bag may be impaired and/or the igniter could separate from the inflator, increasing the risk of injury.
Fix: BMW will notify owners, and dealers will replace the left or right head air bag, free of charge. The recall began June 24, 2020. Owners may contact BMW customer service at 1-800-525-7417.
Components: Air bags › Frontal › Passenger side › Inflator module; Air bags › Frontal › Driver side › Inflator module; Air bags › Frontal; Air bags
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
Fuel economy
540i
24mpg combined
City / highway
20 / 30 mpg
Fuel
Premium Gasoline
3 L · 6 cyl · Automatic (S8) · Rear-Wheel Drive · about $3,400/year to fuel
540i xDrive
23mpg combined
City / highway
20 / 29 mpg
Fuel
Premium Gasoline
3 L · 6 cyl · Automatic (S8) · All-Wheel Drive · about $3,550/year to fuel
EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Air bags Sensor › Occupant classification › Front passenger; Sensor › Occupant classification
7
0
0
0
—
Electrical system
4
0
0
0
—
Seats
4
0
0
0
—
Seat belts
3
0
0
0
—
Service brakes
2
0
0
0
—
Unknown or other
2
0
0
0
—
Exterior lighting
2
0
0
0
—
Tires Sidewall
2
0
0
0
—
Engine
2
0
0
0
—
Power train
1
0
0
0
—
Steering
1
0
0
0
—
Back over prevention Warnings
1
0
0
0
—
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Feb 20, 2026 · 70,000 milesTires The contact owns a 2017 BMW 540I equipped with a Zenna Tires, Tire Line: Argus/UHP, Tire Size: 275/30/ZR20, DOT Number: 045YNAUY84924. The contact stated the driver's side rear tire was slowly deflating. The vehicle was taken to a Tire Shop, and the technician became aware of bubbles on the tire. The tire was replaced on a Friday, and the following Monday, the new tire indicated that the tire pressure was 0 PSI. The Tire Shop was contacted and refused to replace the tire or provide additional assistance. The manufacturer was informed of the failure. The tire failure mileage was approximately 10,000. The vehicle failure mileage was approximately 70,000.
Jan 31, 2022Fuel/propulsion system as per [XXX] RE: Recall 22V-xxx: Positive Crankcase Ventilation (PCV) Valve Heater â B11 01 22 This should be covered by BMW but they charges us and not refunding review charges below [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Jul 10, 2025Service brakes While driving on highways when there is no car in front of me, my car suddenly warns me of collision and applies brakes automatically! This almost caused an accident with the cars behind me. They were about to collide with me from behind because my car was applying brakes automatically without my control. Please help me urgently.
Dec 7, 2024Seats Driver seat restraint module system malfunction.
Dec 15, 2024Engine Vehicle has severely poor quality coolant hoses made from poor quality material that cannot withstand the flow of pressure within the coolant system process. Leading to the hoses deteriorating from internal pressure thus causing the coolant hoses to leak. The coolant sensors only indicate low coolant levels when there is, 1 and 3/4 inches of coolant liquid left which is 70% lower than the minimum coolant line within the main coolant reservoir which can then lead to engine failure that could result into a vehicle accident or wreck causing injury or even death. This problem has been commonly known and reported throughout the BMW community for BMWâs with the Generation 1 & 2 B58 engine…
Jul 8, 2024Unknown or other On G models of the bmw 5 series. Ac coil leaks r1234yf freon which causes safety issue due to the gas being exposed into the cabin of the car and to the atmosphere. Dealerships wants $5000-7000 for this repair as the whole dash needs to come out. This is almost a guaranteed failure and BMW has failed to recall for this fix. This issue arises usually at 50k-70k miles. There are no lights that come out everything will work but AC will not.
Jun 1, 2021Exterior lighting Daytime running lights are dim or discolored. SIB 63 04 was issued acknowledging the problem, however repairs are only covered under the new vehicle warranty. In most cases, the issue occurs after the new vehicle warranty has expired.
Aug 22, 2023Air bags 1. Airbag Light - Repaired on 9/18/23 ( cause : pass. front seat occupancy detection ) a. no explanation needed b. replaced by dealer c. warning chime and message on dash d. Labor and part cost $2380.93 2. Instrument Cluster - Repaired on 9/18/23 ( Blackout , loss of speedometer , fuel level , engine temp. directional indicator , etc. a. Cluster would blink ( on - off ) than total blackout. b. Labor and part cost $1905.28
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
EA21002 · opened Sep 17, 2021 · openDesiccated Air Bag Inflator Rupture From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled…