Model year record

1993 Chevrolet Astro recalls & problems

The 1993 Chevrolet Astro has 5 safety recalls and 135 owner complaints on file with NHTSA. The most-reported problem area is service brakes, hydraulic (46 complaints).

Recalls5safety recalls

Complaints135filed by owners

Crashes · fires10 · 4reported in complaints

Injuries · deaths8 · 0reported in complaints

Safety recalls

Exterior lightingMay 24, 2006

Exterior lighting

Recall 06E04900027,176 vehiclesopened after NHTSA action (OVSC)

Problem: CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

Fuel system, gasolineMay 19, 2006

Fuel system, gasoline

Recall 06E04300088,303 vehicles

Problem: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Fix: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Fuel system, gasolineMay 18, 2006

Delivery › Hoses, lines/piping, and fittings

Recall 06E0410007,800 vehicles

Problem: CERTAIN R&B, INC. CENTRAL MULTIPORT FUEL INJECTION (CMFI) FUEL RETURN LINES, MODELS HELP 55163, NAPA BALKAMP 700-3270, AND THE CONNECTION 2560001, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE VEHICLES LISTED ABOVE. THE FUEL RETURN LINE HAS A MECHANICAL BLEED VALVE WHICH WAS NOT INSTALLED AT THE PROPER TORQUE.
Risk: A FUEL LEAK CAN OCCUR AT THE VALVE, POSSIBLY RESULTING IN A FIRE.
Fix: R&B, INC. WILL NOTIFY OWNERS AND AT THE CUSTOMERS REQUEST, EITHER REPLACE THE FUEL LINE OR OFFER A FULL REFUND. THE RECALL BEGAN ON MAY 4, 2006. OWNERS MAY CONTACT R&B, INC. AT 215-712-5330.

Exterior lightingMar 23, 2006

Exterior lighting

Recall 06E02600061,944 vehiclesopened after NHTSA action (OVSC)

Problem: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

SeatsSep 14, 1994

Front assembly › Head restraint

Recall 94V177000381 vehiclesopened after NHTSA action (OVSC)

Problem: THE FRONT DRIVER AND PASSENGER SEAT BACK HEIGHT DOES NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 202, "HEAD RESTRAINTS."
Risk: CONSEQUENCE OF NON-COMPLIANCE: SEAT OCCUPANTS ARE SUBJECT TO INCREASED RISK OF INJURY IN THE EVENT OF A SUDD STOP OR ACCIDENT.
Fix: SHERRY DESIGNS WILL PROVIDE AN ATTACHABLE HEADREST FOR THE DEALER OR CUSTOMER TO ADD TO THE SEATS.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

1993 Chevrolet Astro

OverallNot Rated

Frontal crash	Not Rated
Side crash	Not Rated
Rollover	Not Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Astro 2WD (cargo)

17mpg combined

City / highway	15 / 21 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $4,850/year to fuel

Astro 2WD (cargo)

17mpg combined

City / highway	15 / 20 mpg
Fuel	Regular Gasoline

4.3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $3,950/year to fuel

Astro 2WD (passenger)

17mpg combined

City / highway	15 / 20 mpg
Fuel	Regular Gasoline

4.3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $3,950/year to fuel

Astro AWD (cargo)

16mpg combined

City / highway	14 / 20 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $5,150/year to fuel

Astro 2WD (passenger)

16mpg combined

City / highway	14 / 19 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $5,150/year to fuel

Astro AWD (passenger)

15mpg combined

City / highway	14 / 18 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $5,500/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Service brakes, hydraulicAntilock/traction control/electronic limited slip; Foundation components	46	8	0	4	—
Power trainAutomatic transmission; Automatic transmission › Park/neutral start interlock switch	23	0	0	0	—
SuspensionFront › Springs › Torsion bar; Front	21	1	0	2	—
Seat beltsFront › Anchorage; Rear/other	14	0	0	2	—
Engine and engine coolingEngine; Engine › Gasoline	12	0	0	0	—
Electrical systemWiring; Ignition	11	0	1	0	—
SteeringHydraulic power assist › Hose, piping, and connections; Hydraulic power assist system	8	1	0	0	—
StructureBody › Door; Body › Hatchback/liftgate › Hinge and attachments	8	0	0	0	—
Vehicle speed controlLinkages	6	0	0	0	—
TiresTread/belt; Temporary/emergency spare tire	5	2	1	3	—
VisibilityGlass, side/rear; Power window devices and controls	4	0	1	0	—
Latches/locks/linkagesDoors › Latch	4	0	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Electrical system
BOTH FRONT POWER DOOR LOCKS ON DRIVER SIDE AND PASSENGER SIDE MALFUNCTION INTERMITTENTLY FROM INSIDE OF VEHICLE REGARDLESS OF WHETHER OR NOT THE ENGINE IS RUNNING. SECONDARY PROBLEM IS THE BATTERY DRAINING IF LEFT MORE THAN 24 HOURS WITHOUT BEING STARTED. BOTH BATTERIES ARE ONE YEAR OLD, IN GOOD CONDITION, AND ARE THE RIGHT TYPE. THE MAIN BATTERY DRAINS FIRST, SO WHEN THE AUXILIARY BATTERY IS STILL STRONG, THE ENGINE WILL START. I FEEL THAT THE CAUSE OF THE BATTERY/BATTERIES DRAINING IS NOT THE BATTERIES THEMSELVES BUT ANOTHER SOURCE, POSSIBLY THE FRONT POWER DOOR LOCKS. THE INTERIOR LIGHTS OR EXTERIOR LIGHTS ARE NOT THE SOURCE OF POWER THAT IS DRAINING THE BATTERY/BATTERIES. THIS VEHICLE…
Jan 15, 2010 · 180,000 miles
Service brakes, hydraulic
TL*THE CONTACT OWNS A 1993 CHEVROLET ASTRO. THE CONTACT STATED THE STEEL BRAKE LINE RUSTED AND THE BRAKES FAILED. WHILE REPLACING THE BRAKE PADS THE FLUID LEAKED ONTO A RUSTED AREA OF THE BRAKE LINE. THE VEHICLE WAS REPAIRED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 175,000.
Dec 6, 2010 · 175,000 miles
Suspension › Front › HubCrash2 injuries
WAS INVOLVED IN A SINGLE ACCIDENT, WHICH A DEER RAN OUT IN FRONT OF ME I MERGE RIGHT TO AVOID HITTING THE DEER, AND ROLLED 1.5 TIMES AND WHEN RESTING UPON TOP OF TRUCK, THE REAR LEFT TIRE BROKE OFF OF THE HUB, AND AXLE. *AK
Nov 13, 2004 · 170,000 miles
Seat belts › Front › Retractor
THE FRONT PASSENGER AND DRIVER SEAT BELT RETRACTOR DID NOT ACCOMMODATE OBESE INDIVIDUALS. THE RETRACTOR DID NOT REACH THE LATCH. THE CONSUMER WAS INFORMED THAT EXTENSIONS WERE AVAILABLE. *JB CONSUMER WAS 5'9" AND 200 LBS. THE SEAT BELT RETRACTOR WAS 6 INCHES SHORT. *LA
Jun 27, 2004 · 131,000 miles
Suspension › Front › Springs › Torsion bar
TORSION BAR THAT SUPPORT ENGINE BROKE IN TWO. *LA THE MANUFACTURER CHANGED THE DESIGN AND SHORTENED THE BARS BY THREE INCHES. THE OLD DESIGN ALLOWED SALT, WATER AND ICE TO GET INTO THE EXTENSION SLEEVES. *JB
Feb 19, 2004
Steering › Column locking › Anti-theft deviceCrash
WHILE TURNING LEFT STEERING WHEEL LOCKED UP , AND CONSUMER LOST THE CONTROL, RESULTING IN A HEAD ON COLLISION. VEHICLE WAS TOTALED. *AK
Jan 20, 2004 · 186,000 miles
Engine and engine cooling › Engine
MECHANICAL-BOUGHT '93 EXT. MODEL IN '96. REPLACED TWO STARTERS, TWO BATTERIES GOING TOWARDS MY THIRD ONE, HAD TO GET THE ENTIRE ENGINE REPAIRED BECAUSE OF A BLOWN HEAD GASKET, THE TRANNY STARTS SLIPPING FROM 1ST TO 2ND GEAR, WON'T BOTHER TRYING THE A/C NO MORE BECAUSE THE CHECK ENGINE LIGHT COMES ON, IT STARTS TO IDLE VERY ROUGH THEN IT STALLS. GAS MILEAGE NOT GOOD; I FILLED UP THE TANK, AND WHEN I BRAKE AT A STOP LIGHT...THE GASOLINE GAUGE ALMOST DROPS TO 1/2 A TANK AND IT WON'T COME BACK UP. TRAVELING FROM LOS ANGELES TO VALENCIA OR LOS ANGELES TO SAN DIEGO IT OVERHEATS TERRIBLY, DROVE A '90 TOYOTA TERCEL TO VALENCIA FROM L.A. WITH A BUSTED RADIATOR AND THAT CAR DID NOT OVERHEAT!.NICE VAN…
Sep 3, 1998 · 98,000 miles
Structure › Body
MY 1993 CHEVROLET ASTRO VAN WAS RECALLED FOR PAINT PEELING SEVERAL YEARS AGO. MY VEHICLE WAS TAKEN TO A LOCAL CHEVROLET DEALER WHO "REPAINTED MY VEHICLE". THEY HAD IT FOR AT LEAST ONE WEEK. WHEN IT WAS RETURNED, IT DID APPEAR REPAINTED. HOWEVER FOR THE PAST THREE YEARS THE PAINT IS SLOWLY PEELING OFF ON THE TOP OF MY VAN. IT IS NOW STARTING TO GET WORSE AND THE SILVER METAL IS SHOWING AND IT IS BECOMING QUITE NOTICEABLE WITH SOME SMALL RUST SPOTS. THERE DOES NOT APPEAR TO BE A COVER UNDER THE THE TOP OF THE VANS PAINT. SMALL AREAS ON THE DOORS AND WINDOWS, THAT ARE NOT THE SAME COLOR AS THE REST OF THE VAN ARE ALSO PEELING. IF YOU LOOK AROUND ATHENS, GA, YOU CAN TAKE NOTICE OF THE OTHER…
Jan 1, 1999

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.