Model year record

1995 Chevrolet Astro recalls & problems

The 1995 Chevrolet Astro has 7 safety recalls and 446 owner complaints on file with NHTSA. The most-reported problem area is service brakes, hydraulic (120 complaints).

Recalls7safety recalls

Complaints446filed by owners

Crashes · fires53 · 6reported in complaints

Injuries · deaths33 · 4reported in complaints

Safety recalls

Exterior lightingMay 24, 2006

Exterior lighting

Recall 06E04900027,176 vehiclesopened after NHTSA action (OVSC)

Problem: CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

Fuel system, gasolineMay 19, 2006

Fuel system, gasoline

Recall 06E04300088,303 vehicles

Problem: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Fix: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Fuel system, gasolineMay 18, 2006

Delivery › Hoses, lines/piping, and fittings

Recall 06E0410007,800 vehicles

Problem: CERTAIN R&B, INC. CENTRAL MULTIPORT FUEL INJECTION (CMFI) FUEL RETURN LINES, MODELS HELP 55163, NAPA BALKAMP 700-3270, AND THE CONNECTION 2560001, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE VEHICLES LISTED ABOVE. THE FUEL RETURN LINE HAS A MECHANICAL BLEED VALVE WHICH WAS NOT INSTALLED AT THE PROPER TORQUE.
Risk: A FUEL LEAK CAN OCCUR AT THE VALVE, POSSIBLY RESULTING IN A FIRE.
Fix: R&B, INC. WILL NOTIFY OWNERS AND AT THE CUSTOMERS REQUEST, EITHER REPLACE THE FUEL LINE OR OFFER A FULL REFUND. THE RECALL BEGAN ON MAY 4, 2006. OWNERS MAY CONTACT R&B, INC. AT 215-712-5330.

Exterior lightingMar 23, 2006

Exterior lighting

Recall 06E02600061,944 vehiclesopened after NHTSA action (OVSC)

Problem: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

VisibilityApr 28, 2003

Windshield wiper/washer

Recall 03V1590001,755,876 vehiclesopened after NHTSA action (ODI)

Problem: ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.
Risk: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.
Fix: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

SuspensionSep 13, 1995

Front › Control arm › Lower arm

Recall 95V17500069 vehicles

Problem: THESE VEHICLES WERE ASSEMBLED WITH THE LEFT-HAND LOWER CONTROL ARM-TO-FRAME REAR NUT NOT TIGHTENED TO THE SPECIFIED TORQUE.
Risk: LOW TORQUE CAN ALLOW THE ATTACHMENT BOLT TO LOOSEN AND SUBSEQUENTLY FATIGUE AND BREAK. THIS CAN RESULT IN SEPARATION OF THE LEFT-HAND CONTROL ARM FROM THE FRAME INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Fix: DEALERS WILL TIGHTEN THE LEFT-HAND LOWER CONTROL ARM-TO- FRAME REAR NUT TO THE PROPER TORQUE SPECIFICATION.

Fuel system, gasolineOct 4, 1994

Storage › Tank assembly › Mounting

Recall 94V1880003,037 vehicles

Problem: THE FUEL LINES ATTACHED TO THE FUEL TANK WERE NOT PROPERLY TIGHTENED.
Risk: THESE FUEL LINES CAN LOOSEN TO THE POINT OF ALLOWING FUEL TO LEAK FROM THE LINES RESULTING IN A VEHICLE FIRE.
Fix: DEALERS WILL LOWER THE FUEL TANK AND TIGHTEN THE FUEL TANK LINES TO THE PROPER TORQUE VALUE.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Fuel economy

Astro 2WD (cargo)

17mpg combined

City / highway	15 / 20 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $4,850/year to fuel

Astro AWD (cargo)

16mpg combined

City / highway	15 / 20 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $5,150/year to fuel

Astro 2WD (passenger)

16mpg combined

City / highway	15 / 19 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $5,150/year to fuel

Astro AWD (passenger)

15mpg combined

City / highway	14 / 17 mpg
Fuel	Premium Gasoline

4.3 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $5,500/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Service brakes, hydraulicAntilock/traction control/electronic limited slip; Foundation components › Disc › Rotor	120	25	0	15	78,000 mi
VisibilityWindshield wiper/washer; Windshield wiper/washer › Motor	106	3	0	3	—
SuspensionFront › Springs › Torsion bar; Front	79	0	1	1	100,000 mi
Power trainAutomatic transmission; Driveline › Differential unit	31	2	1	1	—
Engine and engine coolingEngine › Gasoline; Exhaust system › Emission control › Gas recirculation valve (egr valve)	30	1	2	3	—
Fuel system, gasolineDelivery › Fuel pump; Fuel injection system	30	0	2	1	128,905 mi
Air bagsFrontal; Frontal › Sensor/control module	27	23	0	15	—
SteeringLinkages › Arm › Idler and attachment; Steering wheel/handle bar	26	1	0	2	—
Electrical systemIgnition; Alternator/generator/regulator	24	0	3	1	154,000 mi
StructureBody › Door; Body › Door › Hinge and attachments	21	1	1	1	—
Seat beltsFront › Anchorage; Front › Buckle assembly	17	3	0	5	—
EquipmentAppliance › Air conditioner; Electrical › Radio/tape deck/cd etc.	15	1	2	3	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Suspension
TAKATA RECALL UPON LEAVING MY CONDOMINIUM PARKING LOT, THERE IS A SLIGHT CURB YOU MUST DRIVE OVER BEFORE EXITING. THE LEFT LOWER CONTROL ARM CAME LOOSE WHILE MAKING A RIGHT TURN ONTO A LOCAL CITY STREET. RESULTING IN THE VEHICAL TO COLLAPSE ON THE DRIVERS SIDE OF THE CAR. THE FRAME IS RESTED ON THE FRONT LEFT TIRE, ALSO DAMAGING THE DRIVERS SIDE DOOR AS A RESULT. CONSIDERING THE FACTS, THE CAR WAS THEN COMPLETELY IMMOBILE. I HAD TO CALL A TOW COSTING $100 IN ORDER TO MOVE IT ABOUT 150 FT. BACK TO MY DESIGNATED PARKING SPACE. RECALL # 95V175000. THIS HAPPENED ON 07/05/2017.
Jul 5, 2017 · 187,000 miles
Unknown or otherCrash
WHILE DRIVING ON 2 LANE ROAD HAD DRIVER TO DRIVER FRONT END COLLISION. FRONT VEHICLE GAVE WAY AND CRUSHED. THE DRIVER WAS TRAPPED AND HAD TO BE CUT OUT. THEN TAKEN OUT SIDE SLIDING DOOR. 2ND VEHICLE ALSO AN ASTROVAN SIMILAR DAMAGE THE DRIVER DIED ON THE SCENE.
Sep 8, 2001 · 146,000 miles
Engine
PULLED INTO SHOPPING CENTER PARKING LOT ( 35MPH SLIGHT RIGHT TURN) STARTED TO TURN LEFT TO PARKING SPACE AND ENGINE CUT-OUT SUDDENLY WITHOUT WARNING. INCIDENT WAS RECORDED BY MY DASH CAM: HTTP://S247.PHOTOBUCKET.COM/USER/HCHICKPEA/MEDIA/VANPOWERCUTOUT_ZPSB0E071E6.MP4.HTML YOU CAN SEE THE FLASH OF A POLICE CAR GOING IN THE OPPOSITE DIRECTION AT ALMOST THE EXACT TIME OF THE ENGINE STOPPING. NO APPARENT IGNITION SWITCH PROBLEMS, NO ENGINE CHUGGING OR SOUNDS, LIGHTWEIGHT KEYCHAIN. *TR
Mar 14, 2014 · 220,000 miles
Steering
TL* THE CONTACT OWNS A 1995 CHEVROLET ASTRO. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THERE WAS A SUDDEN LOSS OF POWER STEERING ASSIST. THE VEHICLE FAILED TO DECELERATE AS THE BRAKES WERE APPLIED. IN ORDER TO STOP THE FAILURE, THE CONTACT HAD TO POWER OFF THE ENGINE HOWEVER, THE FAILURE RECURRED TWICE ONCE RESTARTED. THE VEHICLE WAS TOWED TO THE CONTACT?S RESIDENCE WHERE THE CONTACT INDEPENDENTLY REPLACED THE POWER STEERING LINE. IN ADDITION, THE FUEL PUMP WAS FOUND TO BE FAULTY AND WAS ALSO REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 200,000. ...UPDATED 11-12-13 *BF THE FUEL PUMP WIRE CONNECTOR ON TOP OF THE FUEL PUMP…
Jul 18, 2012 · 200,000 miles
Latches/locks/linkages › Doors › Latch
THIS VEHICLE AMONG OTHER VEHICLES MADE BY GM AND GMC HAVE A DEFECTIVE DOOR LATCH THAT FAILS AND WILL NOT ALLOW THE DRIVER OR PASSENGER TO BE ABLE TO OPEN THE DOOR FROM THE INSIDE OR OUTSIDE TO GET OUT IN THE CASE OF AN ACCIDENT OR VEHICLE FIRE. THIS PROBLEM FOR SEVERAL YEARS AND GM DID NOTHING TO RECALL AND FIX THIS PROBLEM. THIS IS AN EXTREME SAFETY HAZARD THAT SHOULD HAVE BEEN CORRECTED. OWNERS ARE PUT AT EXTREME RISK FOR LOSING THEIR LIFE IN AN EVENT WHERE THEY NEED TO EXIT THE VEHICLE. PLEASE FORCE A RECALL SO THAT NO ADDITIONAL LOSE OF LIFE WILL OCCUR. *TR
Jul 26, 2013 · 105,000 miles
Fuel system, gasoline
TL* THE CONTACT OWNS A 1995 CHEVROLET ASTRO. THE CONTACT SMELLED A STRONG GASOLINE FUEL ODOR AND THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO PERFORMED A DIAGNOSTIC TEST. THE FAILURE WAS LOCATED AT THE FUEL INJECTOR. THE MANUFACTURER WAS CONTACTED BUT WOULD NOT ASSIST WITH THE REPAIR BECAUSE THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 06E041000 (FUEL SYSTEM, GASOLINE: DELIVERY: HOSES, LINES/PIPING, AND FITTINGS). THE VEHICLE WAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 125,810.
Oct 22, 2010 · 125,810 miles
Electrical system
TL*THE CONTACT OWNS A 1995 CHEVROLET ASTRO VAN. THE CONTACT STATED THAT WHENEVER THE BATTERY MALFUNCTIONED THE DOORS DO NOT UNLOCK FROM THE INSIDE OF THE VEHICLE. THE FAILURE WAS NOT DIAGNOSED BY A DEALER. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 175,000.
Sep 7, 2004 · 175,000 miles
TiresCrash
1995 CHEVROLET ASTRO VAN, RIGHT REAR TIRE BLEW OUT, CAUSING UNIT 1 TO GO OFF THE ROAD STRIKING THE GAURDRAIL. *BF (OHIO TRAFFIC CRASH REPORT # 10-0395-90)*JB UPDATED 08/06/10 *BF
Jun 15, 2010

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

WINDSHIELD WIPER FAILUREClosedLed to recall 03V159000
AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.
EA02006 · opened May 31, 2002 · closed Jul 23, 2003
LOSS OF POWER ASSISTClosed
There is no summary currently available
EA00008 · opened Mar 16, 2000 · closed Aug 31, 2001
WINDSHIELD WIPERClosed
RQ99003 · opened Mar 8, 1999 · closed May 31, 2002