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Model year record

1991 Chevrolet Cavalier recalls & problems

The 1991 Chevrolet Cavalier has 3 safety recalls and 55 owner complaints on file with NHTSA. The most-reported problem area is electrical system (18 complaints).

Recalls3safety recalls
Complaints55filed by owners
Crashes · fires7 · 6reported in complaints
Injuries · deaths5 · 6reported in complaints

Safety recalls

Fuel system, gasolineMay 19, 2006

Fuel system, gasoline

Recall 06E04300088,303 vehicles

Problem
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Risk
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Fix
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
Seat beltsJan 10, 1992

Seat belts

Recall 92V003000347,866 vehicles

Problem
THE FRONT DOOR SHOULDER BELT GUIDE LOOPS MAY BE CRACKED AND ARE NOT IN COMPLIANCE WITH FMVSS 208.
Risk
THE SEAT OCCUPANT FACES INCREASED RISK OF INJURY IN THEEVENT OF A SUDDEN STOP OR ACCIDENT.
Fix
INSTALL REINFORCING PLATES ON THE CRACKED SHOULDER BELT GUIDES.
StructureSep 23, 1991

Body › Door › Hinge and attachments

Recall 91V16500041,718 vehicles

Problem
FRONT DOOR INTERLOCK STRIKER MAY FAIL, CAUSING DOOR FRAME COLLAPSE AND INSUFFICIENT STRENGTH FOR THE SHOULDER BELT ANCHORAGE.
Risk
THE DOOR FRAME WOULD COLLAPSE. VEHICLE DOES NOT COMPLYWITH FMVSS 210.
Fix
REPLACE THE PASSIVE RESTRAINT INTERLOCK STRIKER STUDS ON FRONT DOORS.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

1991 Chevrolet Cavalier 4-DR

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Cavalier

25mpg combined
City / highway21 / 32 mpg
FuelRegular Gasoline

2.2 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,700/year to fuel

Cavalier

24mpg combined
City / highway21 / 29 mpg
FuelRegular Gasoline

2.2 L · 4 cyl · Automatic 3-spd · Front-Wheel Drive · about $2,800/year to fuel

Cavalier Wagon

24mpg combined
City / highway21 / 28 mpg
FuelRegular Gasoline

2.2 L · 4 cyl · Automatic 3-spd · Front-Wheel Drive · about $2,800/year to fuel

Cavalier Wagon

24mpg combined
City / highway21 / 30 mpg
FuelRegular Gasoline

2.2 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,800/year to fuel

Cavalier

20mpg combined
City / highway18 / 25 mpg
FuelRegular Gasoline

3.1 L · 6 cyl · Automatic 3-spd · Front-Wheel Drive · about $3,350/year to fuel

Cavalier

20mpg combined
City / highway17 / 26 mpg
FuelRegular Gasoline

3.1 L · 6 cyl · Manual 5-spd · Front-Wheel Drive · about $3,350/year to fuel

Cavalier Convertible

20mpg combined
City / highway18 / 25 mpg
FuelRegular Gasoline

3.1 L · 6 cyl · Automatic 3-spd · Front-Wheel Drive · about $3,350/year to fuel

Cavalier Convertible

20mpg combined
City / highway17 / 26 mpg
FuelRegular Gasoline

3.1 L · 6 cyl · Manual 5-spd · Front-Wheel Drive · about $3,350/year to fuel

Cavalier Wagon

20mpg combined
City / highway18 / 25 mpg
FuelRegular Gasoline

3.1 L · 6 cyl · Automatic 3-spd · Front-Wheel Drive · about $3,350/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Electrical systemIgnition; Ignition › Switch18150—
Engine and engine coolingEngine; Engine › Gasoline › Belts and associated pulleys12010—
SeatsFront assembly › Recliner; Mid/rear assembly8202—
SteeringLinkages; Steering wheel/handle bar5202—
Service brakes, hydraulicFoundation components; Foundation components › Disc › Pads5000—
VisibilityWindshield wiper/washer; Glass, side/rear5000—
Seat beltsFront › Buckle assembly; Front › Anchorage5101—
Power trainAutomatic transmission; Manual transmission4000—
Exterior lightingHeadlights; Headlights › High/low beam dimmer switch2000—
Vehicle speed control2100—
Fuel system, gasolineDelivery › Fuel pump2000—
EquipmentElectrical › Radio/tape deck/cd etc.; Appliance › Air conditioner2000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations