Model year record

2000 Chevrolet Cavalier recalls & problems

The 2000 Chevrolet Cavalier has 7 safety recalls and 315 owner complaints on file with NHTSA. The most-reported problem area is electrical system (78 complaints).

Recalls7safety recalls

Complaints315filed by owners

Crashes · fires25 · 8reported in complaints

Injuries · deaths21 · 2reported in complaints

Safety recalls

Exterior lightingApr 7, 2009

Exterior lighting

Recall 09E01200016,270 vehiclesopened after NHTSA action (OVSC)

Problem: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

SteeringOct 17, 2008

Steering

Recall 08E0630003,855 vehicles

Problem: DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
Risk: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

Exterior lightingAug 11, 2008

Headlights

Recall 08E0500001,921 vehiclesopened after NHTSA action (OVSC)

Problem: K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Risk: WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.

Fuel system, otherMar 12, 2007

Storage › Tank assembly › Pressure relief devices

Recall 07E021000742 vehicles

Problem: CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.
Risk: FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.
Fix: DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.

Exterior lightingMar 23, 2006

Exterior lighting

Recall 06E02600061,944 vehiclesopened after NHTSA action (OVSC)

Problem: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Electrical systemJan 27, 2004

Ignition › Switch

Recall 04V0360001,415,231 vehicles

Problem: ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Risk: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.
Fix: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

Interior lightingJul 20, 2000

Interior lighting

Recall 00V20100028 vehicles

Problem: VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH THE BI-FUEL OPTION FAIL TO COMPLY WITH FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION." THE INSTRUMENT PANEL LIGHTS IN THESE VEHICLES ARE AT FULL ILLUMINATION LEVELS AND CANNOT BE ADJUSTED. THE STANDARD REQUIRES AT LEAST TWO LEVELS OF ILLUMINATION.
Risk: THIS COULD MAKE IT MORE DIFFICULT TO SEE OBJECTS OUTSIDE THE VEHICLE WHEN DRIVING AT NIGHT.
Fix: DEALERS WILL REPLACE THE FUEL TYPE INDICATOR SWITCH ASSEMBLY, WHICH INCLUDES THE INSTRUMENT PANEL ILLUMINATION CONTROL.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2000 Chevrolet Cavalier 4-DR.

OverallNot Rated

Frontal crash	Not Rated
Side crash	Not Rated
Rollover	Not Rated

2000 Chevrolet Cavalier 2-DR.

OverallNot Rated

Frontal crash	Not Rated
Side crash	Not Rated
Rollover	Not Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Cavalier

24mpg combined

City / highway	21 / 31 mpg
Fuel	Regular Gasoline

2.2 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,800/year to fuel

Cavalier

24mpg combined

City / highway	20 / 30 mpg
Fuel	Regular Gasoline

2.4 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,800/year to fuel

Cavalier

23mpg combined

City / highway	20 / 29 mpg
Fuel	Regular Gasoline

2.2 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,900/year to fuel

Cavalier

23mpg combined

City / highway	19 / 28 mpg
Fuel	Regular Gasoline

2.4 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,900/year to fuel

Cavalier

22mpg combined

City / highway	20 / 26 mpg
Fuel	Regular Gasoline

2.2 L · 4 cyl · Automatic 3-spd · Front-Wheel Drive · about $3,050/year to fuel

Cavalier (Bi-fuel CNG) Bifuel (CNG)

22mpg combined

City / highway	20 / 25 mpg
Fuel	Regular Gasoline

2.2 L · 4 cyl · Automatic 3-spd · Front-Wheel Drive · about $3,050/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Electrical systemIgnition › Switch; Ignition	78	0	7	0	59,850 mi
Engine and engine coolingEngine › Gasoline; Engine	55	0	1	0	56,000 mi
Service brakes, hydraulicAntilock/traction control/electronic limited slip; Foundation components › Disc › Rotor	47	7	1	2	35,900 mi
Fuel system, gasolineDelivery › Fuel pump; Storage › Tank assembly	29	0	0	0	44,500 mi
Power trainAutomatic transmission; Clutch assembly	28	2	0	2	53,078 mi
SteeringColumn; Column locking › Anti-theft device	28	0	0	0	40,578 mi
StructureBody; Frame and members › Underbody shields	27	0	1	0	64,940 mi
SuspensionFront; Rear	21	0	1	0	46,678 mi
Unknown or other	19	1	0	0	35,900 mi
Air bagsFrontal	18	13	0	9	130,000 mi
VisibilityWindshield; Power window devices and controls	15	1	0	2	60,000 mi
Exterior lightingHeadlights; Brake lights	14	1	1	1	59,700 mi

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Exterior lighting › Turn signal › Bulbs
The contact owns a 2000 Chevrolet Cavalier. The contact stated that while driving at an unknown speed, the interior passenger side directional signal began blinking rapidly while activated. Additionally, the contact stated that an onlooker observed that the exterior driver side indicator light was not illuminated when indicator was activated. The vehicle was driven to the dealer where it was diagnosed that the interior lighter fuse needed to be replaced. The vehicle was repaired but the failure persisted. The contact stated that when the weather was cooler, the exterior indicator light was experiencing the failure; however, during warmer weather, the indicator lights operated properly. The…
Jan 30, 2019 · 20,800 miles
Structure › BodyFire
IGNITION GETS VERY HOT WHEN KEY IS TURNED CAN SMELL PLASTIC IGNITION OR BATT 1 CIRCUIT PROBLEM.CLEARCOAT IS PEELING.LUG NUTS COMING LOOSE
Feb 6, 2018 · 200,000 miles
Exterior lighting › Brake lights
TL* THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. WHILE STOPPED AT A RED LIGHT, THE CONTACT WAS INFORMED THAT THE REAR BRAKE LAMPS FAILED TO ILLUMINATE. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 170,000.
Mar 17, 2016 · 170,000 miles
Fuel/propulsion system
UNNECESSARY GAS ODORS. SEAT BELTS KEEP UNLOCKING. STEERING
Dec 24, 2015 · 167,000 miles
Structure › Body
REPORTING THIS AS A DEFECT ON CAR LIST ABOVE .I'M PA. STATE INSPECTION STATION. THIS IS JUST ONE OF MANY WE SEE AND REJECT FOR RUST OUT UNIT BODY REAR FRAMES . I FEEL THE PUBLIC SHOULD BE AWARE OF THEY OWN ONE THESE MODELS CAR COULD BUCKLE ON A REAR END COLLISION. I DID NOT SEE THIS ON YOUR SITE TO HAVE BEEN REPORTED THANKS KEN AT C&W PERFORMANCE PA. STATION # E7 .
Sep 16, 2015
Engine
I HAD THE AIR CONDITIONER REPLACED. THE TECH SAID THE TENSIONER NEEDED TO BE REPLACED. ONE WEEK LATER I RETURNED AND HAD A NEW BELT TENSIONER INSTALLED. ABOUT A MONTH LATER THE NEW AIR CONDITIONER HAD PREMATURE FAILURE. I HAD IT REPAIRED UNDER WARRANTY AND ALSO HAD A NEW DRIVE BELT INSTALLED DURING THE REPAIR. ABOUT ONE YEAR LATER I BEGAN HEARING A CHATTER WHEN ACCELERATING FROM STOP POSITION AND HAD EXCESSIVE VIBRATION. I TOOK TO THE SHOP AND THEY SAID THE BELT TENSIONER WAS BAD. THIS SEEMS EXCESSIVELY SHORT LIFE SPAN FOR A REPLACEMENT PART OF GOOD QUALITY. TODAY THE SHOP TRIED THREE DIFFERENT TENSIONERS AND STILL IT WAS NOT CORRECTING THE ISSUE. I EVEN DOUBLE CHECKED THE BELT ROUTING…
May 10, 2014 · 97,000 miles
Structure › Body
TL* THE CONTACT OWNS A 2000 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE DASHBOARD CRACKED CAUSING SHARP EDGES. THE CONTACT ALSO STATED THAT THERE WERE CRACKS WERE NEAR THE AIR BAGS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 96,000.
Mar 1, 2012 · 96,000 miles
Wheels
WHILE PUMPING MY TIRES WITH AIR I NOTICED MY TWO BACK TIRES (A DIFFERENT BRAND FROM THE TWO FRONT TIRES) HAD CRACKING IN BETWEEN THE TREADS ALL THE WAY AROUND THE TIRES. THIS MUST BE A MANUFACTURERS DEFECT AND AN OBVIOUS SAFETY CONCERN. HERE IS TIRE INFORMATION (AND DESIGNATIONS) AS DESIGNATED ON THE SIDEWALL: REAR DRIVERSIDE TIRE: ACHILES PLATINUM MADE IN INDONESIA (5N1) MANUFACTURED BY MULTI STRADA ARAHSARANA TUBELESS STEEL BELTED RADIAL 195/70 R1491H MOLD NO. 03-02 E4 (ENCIRCLED) 0228041 DOT 5KJN HP 3606 THREAD: 1 POLYESTER, 2 STEEL, 2 NYLON; SIDEWALL 1 POLYESTER THREADWEAR 280 TRACTION A TEMPERATURE A ODDLY ENOUGH, THE REAR PASSENGER TIRE SEEMS TO MATCH THE ABOVE INFORMATION WITH TWO…
Apr 29, 2010 · 123,306 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

ERRATIC FUEL GAUGEClosed
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR…
EA02028 · opened Sep 30, 2002 · closed Dec 30, 2003
ENGINE STALL DUE TO FUEL STARVATIONClosed
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE…
PE02066 · opened Sep 6, 2002 · closed Nov 3, 2003
ERRATIC FUEL GAUGEClosed
There is no summary currently available
SQ01002 · opened Jan 26, 2001 · closed Sep 30, 2002