2016 Chevrolet Spark recalls & problems

Recent owner complaints

• Jan 21, 2025Electrical system
  While driving in early 2025, my 2016 Chevrolet Spark EV suddenly lost all ability to accelerate. The vehicle remained powered on but would not respond to the accelerator, and I was unable to fully shut it off. This created a safety hazard because I could not properly control or secure the vehicle, and it required towing. I replaced the 12V battery at my own expense. The issue briefly disappeared, but the same failure occurred again within weeks. The replacement 12V battery also failed to hold a charge, indicating the problem was not related to the 12V system. I brought the vehicle to Harbor Chevrolet. Their technicians confirmed the problem was caused by a failure of the high-voltage…
• Apr 16, 2025Unknown or other
  I am the owner of a 2016 Spark EV, and the driver was my family member. The vehicle was charged and had a remaining driving range of 51 miles when the vehicle suddenly shut down on a major city road without any prior warning or symptoms of a problem. The vehicle did not restart immediately, and other drivers behind had to push the vehicle to the side of the road. The driver experienced the shutdown of the vehicle while driving again on another day. Since the sudden shutdown of the propulsion power while driving happened without any prior warning light, message, or symptom, the incident could put the safety of the driver and others at risk, especially if the shutdown happened at a higher…
• Sep 20, 2023 · 44,813 miles · crash · 1 injuryAir bags
  The contact owned a 2016 Chevrolet Spark. The contact stated that while driving approximately 35 MPH, the vehicle was T-bone crashed into on the driver's side by a second vehicle. During the crash, the driver-side curtain air bags did not immediately deploy. The contact indicated that the air bag deployed approximately one minute after the crash had occurred. The driver sustained torso bruises and lower back pain which later required medical treatment. A Police report was taken at the scene. The vehicle was destroyed and towed away. The manufacturer was not yet notified of the failure. The local dealer was contacted but no assistance was offered. The contact was informed of the incomplete…
• Oct 2, 2023Service brakes
  I was driving downhill with the car in L on a highway and brakes failed. I could not engage the brakes at all but somehow the car slowed to a stop and I managed to pull into a parking spot and park. Two lights came on: Service Intellitrak and Service Brake Assist. The car has been inspected by the Chevrolet dealership that sold the car to me as well as an independant shop. One technician at the Chevrolet dealership reported he got zero brake pressure and claims that the car needs a new brake pressure modulator. The independant shop reported that they could not replicate the poor brake performance. Two technicians from this shop reported that the car is working as intended.
• Jun 14, 2022 · 85,000 milesPower train › Automatic transmission › Fluid/lubricant
  The contact owns a 2016 Chevrolet Spark. The contact stated while driving 60 MPH, the transmission was slipping, and the cruise control was not operating correctly. Additionally, the RPM was elevated with the check engine warning light illuminated. The vehicle was taken to the local dealer and diagnosed; however, no failure was determined. The contact stated that the transmission fluid was flushed and replaced. The manufacturer was not notified of the failure. The approximate failure mileage was 85,000.
• Jun 30, 2022Service brakes
  Both Brake Assist and stabilitrack go out in conjunction with failure lights (no fore-warning). The vehicle was repaired by a Chevrolet dealership with qualified EV tech. Within two weeks that same brake system failures occurred. The issue greatly increases the force needed to press the brake pedal and lengthens braking distance significantly. it also causes a failure in the braking system while at a stop. so after about 16 seconds braking power is reduced to the point of the car rolling forward / backward while the brake pedal is fully depressed.
• Feb 15, 2022Service brakes
  I have had my 2016 Chevrolet Spark EV in for repairs to three Chevy dealers for issues regarding random brake stuttering and complete brake failure resulting in running stop lights and stop signs going 30> MPH. Failure and issues are intermittent, but it appears to be an overly sensitive ABS/ regenerative braking system locking up the wheels and causing my brake peddle to become ineffective at stopping the car for brief periods of time. All dealerships have been at a loss for how to resolve this and have put me back on the road only to run more red lights after approaching at safe speeds. The rear right wheel makes odd clicking while this happens, leading the techs to believe it was a…
• Feb 26, 2021 · 96,777 milesElectrical system
  RANDOMLY WHEN I GET INTO MY CAR AND CRANK THE LIGHTS ON MY DASH,SCREEN WILL APPEAR- OTHER TIMES THEY WILL NOT. RANDOMLY WHEN DRIVING SHE WILL JUST BE DRIVING NORMAL AND IMMEDIATELY SHE SHUTS DOWN AND OFF WITH NO WARNING SIGNS AND NO WARNING LIGHTS ON DASH. THIS ISSUE HAS BEEN ONGOING SINCE THE PURCHASE OF HER. IT HAS BEEN ON A INTERSTATE HIGHWAY IN 5PM TRAFFIC, A VERY SMALL TOWN IN NON ON SUNDAY AFTER CHURCH.

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

• EA21002 · opened Sep 17, 2021 · openDesiccated Air Bag Inflator Rupture
  From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled…