Model year record

2003 Ford Econoline recalls & problems

The 2003 Ford Econoline has 4 safety recalls and 22 owner complaints on file with NHTSA. The most-reported problem area is vehicle speed control (5 complaints).

Recalls4safety recalls

Complaints22filed by owners

Crashes · fires0 · 3reported in complaints

Injuries · deaths2 · 0reported in complaints

2003 Ford Econoline in an NHTSA crash test — NHTSA crash test

Safety recalls

Exterior lightingMay 11, 2009

Headlights

Recall 09E02500042,540 vehiclesopened after NHTSA action (OVSC)

Problem: DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Fix: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

Exterior lightingApr 7, 2009

Exterior lighting

Recall 09E01200016,270 vehiclesopened after NHTSA action (OVSC)

Problem: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Vehicle speed controlFeb 4, 2008

Cruise control

Recall 08V051000225,000 vehicles

Problem: FORD IS RECALLING 225,000 MY 1992-2003 ECONOLINE, MY 1993-1995 TAURUS SHO, MY 1992-1998 CROWN VICTORIA, MY 1993 BRONCO, F-SERIES, MY 1995-1997 F-SERIES SUPER DUTY STRIPPED CHASSIS, MY 1992-1998 MERCURY GRAND MARQUIS, AND MY 1992-1995 LINCOLN TOWN CAR VEHICLES. THE AFFECTED VEHICLES WERE PREVIOUSLY REPAIRED USING A WIRING HARNESS THAT IS NOT COMPATIBLE WITH THE VEHICLE CIRCUIT POLARITY.
Risk: AS A RESULT, THE FUSE IS LOCATED IN THE OUTPUT CIRCUIT RATHER THAN IN THE INTENDED INPUT POWER FEED CIRCUIT, AND MAY NOT OFFER THE INTENDED PROTECTION IN THE EVENT OF AN ELECTRICAL SHORT TO GROUND.
Fix: DEALERS WILL INSTALL A NEW WIRING HARNESS, OR REPLACE THE MATING ELECTRICAL COMPONENT. THE RECALL BEGAN ON FEBRUARY 18, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Fuel system, gasolineAug 5, 2003

Storage

Recall 03V28200064 vehicles

Problem: ON CERTAIN CUTAWAY CHASSIS CAB WITH THE SCHOOL BUS OPTION, TWO BRACKETS AND TWO OUTRIGGER MEMBERS ARE MISSING IN THE AREA OF THE FUEL TANK.
Risk: THE BRACKETS AND OUTRIGGER MEMBERS ARE INTENDED TO ENHANCE CRASH PERFORMANCE.
Fix: FORD WILL SEND TECHNICIANS TO THE OWNER'S LOCATION TO INSPECT AND ADD THE BRACKETS AND OUTRIGGERS AS REQUIRED. OWNER NOTIFICATION BEGAN ON SEPTEMBER 3, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2003 Ford Econoline

OverallNot Rated

Frontal crash	Not Rated
Side crash	Not Rated
Rollover	Not Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

What owners report

Problem area	Complaints	Fires	Injuries	Typical mileage*
Vehicle speed controlCruise control	5	1	1	—
Engine and engine coolingEngine	4	1	1	—
StructureBody › Door › Hinge and attachments; Frame and members	3	0	0	—
Electrical systemWiring	3	1	0	—
Tires	3	0	0	62,000 mi
Service brakes, hydraulicAntilock/traction control/electronic limited slip	2	0	0	—
Equipment	1	0	0	—
WheelsRim	1	0	0	—
Suspension	1	0	0	—
Power trainAutomatic transmission	1	0	0	—
Fuel system, gasolineStorage	1	0	0	—
Service brakes, electric	1	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Fuel/propulsion system
FUEL TANK DELAMINATION. THIS WILL BE THE SECOND TIME I HAVE TO REPLACE THE FUEL TANK, SENDING UNIT AND FUEL PUMP ON MY E350 DIESEL VAN. FORD HAS HAD KNOWN ISSUES FOR SEVERAL YEARS REGARDING THIS PROBLEM AND REFUSES TO ACCEPT ANY RESPONSIBILITY. THE INSIDE COATING OF THE TANK PEELS AWAY AND CLOGS UP THE FUEL SYSTEM, THEN THEY TURN AROUND AND SELL YOU THE SAME TANK SO IT HAPPENS AGAIN. VERY DANGEROUS VEHICLE SUDDENLY LOSES POWER AND WILL EVEN STALL.
Oct 6, 2016 · 105,000 miles
Tires
TL* THE CONTACT OWNS A 2003 FORD ECONOLINE EQUIPPED WITH RADAR RADIAL RLT-9 TIRES, SIZE P245/75/R16. THE CONTACT STATED THAT WHILE DRIVING 10 MPH, THE REAR DRIVER'S TIRE BLEW OUT. THE CONDITION OF THE ROAD WERE DRY AND THE APPROXIMATE TEMPERATURE WAS 90 DEGREES FAHRENHEIT. THE FAILURE RECURRED AND THE REAR PASSENGER TIRE BLEW OUT. THE CONDITION OF THE ROAD WAS AGAIN DRY AND THE APPROXIMATE TEMPERATURE WAS 80 DEGREES FAHRENHEIT. THE TIRES WERE NOT TAKEN TO DEALER AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES ON THE VEHICLE WAS 62,000. THE FAILURE AND CURRENT MILEAGES ON THE TIRES WERE 6,000.
Jul 18, 2012 · 62,000 miles
Engine and engine cooling
NO. 2 SPARK PLUG BLEW OUT OF CYLINDER HEAD. *TR
May 8, 2012 · 168,000 miles
Tires
TL*THE CONTACT OWNS A 2003 FORD ECONOLINE E-150. THE CONTACT STATED THAT THREE COOPER AMERICAN PROSPECTOR 225/70R15 TIRES ON THE VEHICLE HAVE FAILED. THE VEHICLE BEGAN VIBRATING AND THE DEALER CONFIRMED THAT THE REAR DRIVER SIDE TIRE NEEDED TO BE REPLACED. TWO WEEKS LATER, THE REAR PASSENGER SIDE TIRE BLEW OUT AND WAS REPLACED. ONE WEEK AFTER THE REAR TIRE BLEW OUT THE FRONT PASSENGER SIDE BLEW OUT AND WAS ALSO REPLACED. THE DEALER STATED THAT ALL OF THOSE TIRES MUST HAVE BEEN DEFECTIVE; HOWEVER, THE CONTACT WAS NOT REIMBURSED FOR THE REPAIRS. THE MANUFACTURER STATED THAT THERE WAS NO WARRANTY OR FREE REPAIR AVAILABLE. THE FAILURE MILEAGE WAS 15,000.
Aug 27, 2009 · 110,000 miles
Service brakes, electric
2003 FORD AEROSTAR LX VAN ABS LIGHT AND BRAKE LIGHT ON DASHBOARD WILL COME ON AND STAY ON ONE DAY, AND MAYBE NOT THE NEXT DAY. GOING ON FOR MONTHS. CAN'T PREDICT WHEN THIS WILL OCCUR. THE FORD DEALER OFFER TO TAKE CARE OF THE PROBLEM FOR LESS THAN A $1000 DOLLARS!?!?!? VERY GENEROUS OF THEM! *TR
Jul 12, 2007 · 100,969 miles
Vehicle speed control
TL*THE CONTACT OWNS A 2003 FORD ECONOLOINE. THE CONTACT RECEIVED A SAFETY RECALL NOTICE IN SEPTEMBER OF 2007 FOR THE VEHICLE SPEED CONTROL. THE CRUISE CONTROL WAS DISCONNECTED IN OCTOBER. EACH MONTH SINCE OCTOBER, THE DEALER HAS INFORMED THE CONTACT THAT THE PARTS WOULD BE AVAILABLE THE FOLLOWING MONTH. THERE HAD BEEN NO FAILURE TO DATE. THE PURCHASE DATE AND RECALL NUMBER WERE UNKNOWN. THE CURRENT MILEAGE WAS 60,000. UPDATED 03-18-08 *BF THE CONSUMER STATED THE RECALL NUMBER IS 05S28. UPDATED 03/18/08 *TR
Sep 1, 2007
Vehicle speed control
I RECEIVED A RECALL NOTICE IN 9/07 FROM THE FORD COMPANY CONCERNING MY 2003 MOTORHOME. IT INVOLVED THE SPEED CONTROL DEACTIVATION SWITCH, WHICH THEY SAID WAS DEFECTIVE. WHEN I CONTACTED A LOCAL FORD DEALER AS INSTRUCTED BY THE LETTER, I WAS TOLD THE REPAIR HAD TO WAIT TILL THE PARTS ARRIVED IN DECEMBER. WHEN I CALLED THE DEALER LST WEEK, I WAS TOLD THE PARTS WOULDN'T ARRIVE UNTIL AT LEAST FEBRUARY. I CALLED THE FORD TOLL-FREE NUMBER AND WAS TOLD THE SAME THING. WHY ARE THEY DRAGGING THEIR FEET ON THIS? WHY DOES IT TAKE SO LONG TO GET THE PARTS? *TR
Sep 7, 2007
Vehicle speed control
TL*THE CONTACT OWNS A 2003 FORD ECONOLINE. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 07V336000 (VEHICLE SPEED CONTROL) IN AUGUST OF 2007. THE DEALER STATED THAT THE PART WOULD NOT BE AVAILABLE UNTIL MARCH OF 2008. THE CONTACT FELT THAT THE WAIT TIME FOR THE REPAIR WAS UNACCEPTABLE. THERE HAD BEEN NO FAILURE TO DATE. THE CURRENT MILEAGE WAS 40,000.
Aug 1, 2007

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

SPARK PLUG EJECTION FROM CYLINDER HEADClosed
ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY…
DP05005 · opened Sep 22, 2005 · closed Jan 4, 2006