Model year record

2005 Ford F-250 Sd recalls & problems

The 2005 Ford F-250 Sd has 5 safety recalls and 295 owner complaints on file with NHTSA. The most-reported problem area is suspension (126 complaints).

Recalls5safety recalls

Complaints295filed by owners

Crashes · fires6 · 6reported in complaints

Injuries · deaths9 · 0reported in complaints

Safety recalls

EquipmentDec 9, 2020

Equipment

Recall 20E090000102 vehicles

Problem: Icon Vehicle Dynamics, LLC (Icon) is recalling all 05-UP FSD 2.5 Centerline Stabilizer Kits with part number 65050. The kits were sold as an accessory for certain 2005-2021 Ford F-250 4X4 and F-350 4X4 pickup trucks. The foam ring inside the stabilizer "through shaft" may block the piston ports, possibly causing the steering to lock up.
Risk: If the steering locks, it can increase the risk of a crash.
Fix: Icon will notify owners, and dealers will install a new shock assembly with a revised foam ring and steel support disc, free of charge. The recall began December 21, 2020. Owners may contact Icon customer service at 1-951-689-4266.

Components: Equipment; Suspension › Front › Stabilizer bar; Steering

Exterior lightingJul 13, 2011

Brake lights

Recall 11V35200026,715 vehicles

Problem: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Risk: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Fix: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Components: Exterior lighting › Brake lights; Exterior lighting › Tail lights

EquipmentMar 27, 2008

Equipment

Recall 08E026000338 vehicles

Problem: TRUXXX IS RECALLING 338 AFTERMARKET REPLACEMENT WELDED 3" LIFT BLOCKS FOR REAR SUSPENSIONS, PART NO. 206073, INCLUDED IN SUSPENSION KIT NOS. 108035 AND 108036, SOLD BETWEEN JULY 26, 2007 AND MARCH 4, 2008, FOR USE ON FORD MY 2005-2008 F-250 SUPERDUTY 4X4 LIGHT TRUCKS. COMPRESSIVE FORCES OF THE WELDED LIFT BLOCKS RESULTING FROM FORESEEABLE AND EXCESS VEHICLE PAYLOADS AS WELL AS OVER-TIGHTENING OF THE U-BOLTS DURING INSTALLATION MAY DISTORT THE BLOCKS, REDUCING THE INTENDED CLAMPING FORCE OF THE U-BOLTS.
Risk: THIS COULD ALLOW POSSIBLE SHIFTING AND DAMAGE TO THE REAR DRIVE SHAFT AND AXLE.
Fix: TRUXXX WILL NOTIFY CUSTOMERS/INSTALLERS AND WILL REPLACE AFFECTED WELDED LIFT BLOCKS WITH EITHER NON-WELDED ALUMINUM OR CAST IRON BLOCKS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT APRIL 16, 2008. OWNERS MAY CONTACT TRUXXX AT 1-800-381-8320.

Electrical systemJun 10, 2005

Wiring

Recall 05V270000180,104 vehiclesopened after NHTSA action (ODI)

Problem: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
Risk: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
Fix: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Fuel system, gasolineJun 9, 2005

Delivery › Hoses, lines/piping, and fittings

Recall 05V26600078,675 vehicles

Problem: ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.
Risk: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Fix: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
SuspensionFront; Rear	126	2	0	2	30,000 mi
SteeringHydraulic power assist › Pump; Gear box (other than rack and pinion)	67	3	0	4	41,500 mi
Engine and engine coolingEngine › Diesel; Engine	37	0	2	2	45,550 mi
Electrical systemWiring; Wiring › Front underhood	35	1	0	1	60,000 mi
Power trainAutomatic transmission; Automatic transmission › Torque converter	16	0	2	1	43,000 mi
Fuel system, dieselStorage › Tank assembly	16	0	1	0	58,467 mi
Service brakes, hydraulicAntilock/traction control/electronic limited slip › Control unit/module; Power assist › Vacuum › Hoses, lines/piping, and fittings	12	0	1	0	38,499 mi
Vehicle speed controlCruise control; Accelerator pedal	10	0	1	0	18,553 mi
Engine	10	0	0	0	96,117 mi
StructureBody; Body › Door	9	1	0	1	38,200 mi
Fuel system, gasolineFuel injection system › Injectors; Delivery › Fuel pump	7	0	0	0	30,000 mi
TiresSidewall	7	1	0	2	32,040 mi

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Engine
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.
Dec 6, 2018 · 220,000 miles
Steering
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING 60 MPH, THE STEERING WHEEL BECAME VERY LOOSE. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT STATED THAT THIS WAS AN ONGOING FAILURE WITH THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND TO BILLINGSLEY FORD LINCOLN OF LAWTON (8209 NW QUANAH PARKER TRAILWAY BLDG. 1, LAWTON, OK 73505, (580) 536-3325) ON SEVERAL OCCASIONS, BUT THE FAILURE WAS UNABLE TO BE DUPLICATED OR DIAGNOSED. THE CONTACT STATED THAT THE MANUFACTURER WAS ALSO NOTIFIED MANY TIMES AND ADVISED HIM TO LEAVE A MESSAGE AND SPEAK WITH THE OWNER OF THE DEALER. THE CONTACT RECEIVED FORD ACTION BULLETIN NUMBER: 09L02 (STEERING: WHEEL AND HANDLE BAR,…
Feb 15, 2007 · 35,000 miles
Electrical system
WHEN STEPPING ON BRAKES WHILE DIRECTIONAL IS ON THE DIRECTIONALS STOP FUNCTIONING WHILE IN MOTION AND TURNING WHICH IS A SERIOUS SAFETY HAZARD IM WONDERING WHY NHTSA 11V352000 IS ALLOWING FORD TO ONLY REPAIR CERTAIN VINS ESPECIALLY WHEN MY YEAR MAKE AND MODEL ARE SPECIFIED IN THE SUMMARY.WITH THE SAME EXACT SYMPTOMS???
Oct 1, 2017 · 43,000 miles
Service brakes
ON SEVERAL OCCASIONS, MY F250, SUPER DUTY 6.0 DIESEL BECAME SLUGGISH AND GAS MILEAGE SUFFERED IMMENSELY. THEN, WITH ONLY 53,000 MILES, MY LEFT REAR DISK BRAKE CALIPER WAS DRAGGING AND STARTED SMOKING. AT MY COST AND ON THE LEFT REAR, I HAD FORD REPLACE THE CALIPER, PADS, BRAKE LINE AND RESURFACE THE ROTORS. ALSO, THE RIGHT REAR ROTOR WAS RESURFACED. AT 54,000, I MAKE A 100 MILE TRIP AND THE RIGHT REAR CALIPER STARTED DRAGGING. I AM NOT SURE HOW TO FIX THIS SINCE NO ONE HAS THE SOLUTION.ADDITIONALLY, I DO NOT HAVE THE MONEY TO REPLACE THE ENTIRE BRAKE SYSTEM. HOWEVER, THIS COULD CAUSE TOTAL BRAKE FAILURE AND A POSSIBLE FIRE RESULTING IN FATALITIES.
Nov 2, 2016 · 54,000 miles
Tires
TIRE BEGAN TO SHIMMY, PULLED OVER FOUND NOTHING WRONG, 25 MILES LATER TIRE BLEW AT HIGHWAY SPEED CAUSING LOSE OF CONTROL. TIRE BELTS DID EXTENSIVE DAMAGE TO VEHICLE. SAME TIRE AS NHTSA RECALL NUMBER 15T-061 BUT MANUFACTURED 4 MONTHS PRIOR TO EARLIEST RECALL PRODUCTION DATE.
Aug 6, 2016 · 133,600 miles
Fuel/propulsion system
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT 50 MPH, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FICM FUEL INJECTION CONTROL MODULE (FICM) HARNESS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS AWARE OF NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) BUT THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.
Dec 9, 2015
Electrical system
TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE DID NOT RESTART AND WAS PUSHED TO THE RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE DEALER INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE APPROXIMATE FAILURE MILEAGE WAS 141,000.
Oct 18, 2015 · 141,000 miles
Suspension
WHILE DRIVING HOME FROM WORK, JUST LEAVING TOWN I HIT 50 MPH AND THE TRUCK STARTS TO WOBBLE FROM SIDE TO SIDE AND VIBRATE TILL I SLOW DOWN TO UNDER 40 MPH. I GOT THE NOTICE FROM FORD TELLING ME IT ALL HAD TO DO WITH TIRE PRESSURE. I INFLATED THE TIRES TO THE REQUIRED PRESSURE AND IT ONLY MADE THINGS WORSE. I HAVE CONTACTED THEM THE FIRST TIME THIS HAPPENED ONLY FOR THEM TO TELL ME THERE IS NOTHING WRONG. CLEARLY THERE IS A PROBLEM. I HAVE SPENT SO MUCH MONEY REPLACING PARTS IN THE FRONT END OF THIS TRUCK. TIRES ARE NOW JUNK ON THE FRONT END. THE ONLY THING I COULD DO IS UNDER INFLATE THE FRONT TIRES TO GAIN BETTER CONTROL AND DRIVE SLOWER. STILL WOBBLES JUST NOT AS BAD. THIS IS AN ON GOING…
Aug 21, 2015 · 112,000 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

VIOLENT FRONT END OSCILLATIONClosed
THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE…
EA08007 · opened Mar 14, 2008 · closed Mar 31, 2009
VIOLENT FRONT END OSCILLATIONClosed
ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE…
PE07057 · opened Nov 15, 2007 · closed Mar 14, 2008