Model year record

1996 Ford Ranger recalls & problems

The 1996 Ford Ranger has 6 safety recalls and 413 owner complaints on file with NHTSA. The most-reported problem area is service brakes, hydraulic (73 complaints).

Recalls6safety recalls

Complaints413filed by owners

Crashes · fires41 · 18reported in complaints

Injuries · deaths34 · 10reported in complaints

Safety recalls

Vehicle speed controlOct 13, 2009

Vehicle speed control

Recall 09V3990004,500,000 vehiclesopened after NHTSA action (ODI)

Problem: FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Risk: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Fix: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

Exterior lightingMay 11, 2009

Headlights

Recall 09E02500042,540 vehiclesopened after NHTSA action (OVSC)

Problem: DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Fix: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

Exterior lightingApr 7, 2009

Exterior lighting

Recall 09E01200016,270 vehiclesopened after NHTSA action (OVSC)

Problem: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Risk: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Exterior lightingAug 11, 2008

Headlights

Recall 08E0500001,921 vehiclesopened after NHTSA action (OVSC)

Problem: K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Risk: WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.

Exterior lightingMar 23, 2006

Exterior lighting

Recall 06E02600061,944 vehiclesopened after NHTSA action (OVSC)

Problem: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

EquipmentAug 29, 1996

Other › Labels

Recall 96V161000134,770 vehicles

Problem: THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Risk: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Fix: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

1996 Ford Ranger

OverallNot Rated

Frontal crash	Not Rated
Side crash	Not Rated
Rollover	Not Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Ranger Pickup 2WD

21mpg combined

City / highway	19 / 24 mpg
Fuel	Regular Gasoline

2.3 L · 4 cyl · Manual 5-spd · Rear-Wheel Drive · about $3,200/year to fuel

Ranger Pickup 2WD

20mpg combined

City / highway	18 / 23 mpg
Fuel	Regular Gasoline

2.3 L · 4 cyl · Automatic 4-spd · Rear-Wheel Drive · about $3,350/year to fuel

Ranger Pickup 4WD

20mpg combined

City / highway	18 / 23 mpg
Fuel	Regular Gasoline

2.3 L · 4 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $3,350/year to fuel

Ranger Pickup 2WD

19mpg combined

City / highway	17 / 23 mpg
Fuel	Regular Gasoline

3 L · 6 cyl · Manual 5-spd · Rear-Wheel Drive · about $3,550/year to fuel

Ranger Pickup 2WD

18mpg combined

City / highway	16 / 22 mpg
Fuel	Regular Gasoline

3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $3,700/year to fuel

Ranger Pickup 2WD

18mpg combined

City / highway	16 / 21 mpg
Fuel	Regular Gasoline

4 L · 6 cyl · Manual 5-spd · Rear-Wheel Drive · about $3,700/year to fuel

Ranger Pickup 4WD

18mpg combined

City / highway	16 / 22 mpg
Fuel	Regular Gasoline

3 L · 6 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $3,700/year to fuel

Ranger Pickup 2WD

17mpg combined

City / highway	15 / 21 mpg
Fuel	Regular Gasoline

4 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $3,950/year to fuel

Ranger Pickup 4WD

17mpg combined

City / highway	15 / 21 mpg
Fuel	Regular Gasoline

3 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $3,950/year to fuel

Ranger Pickup 4WD

17mpg combined

City / highway	15 / 20 mpg
Fuel	Regular Gasoline

4 L · 6 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $3,950/year to fuel

Ranger Pickup 4WD

16mpg combined

City / highway	15 / 20 mpg
Fuel	Regular Gasoline

4 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $4,200/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Service brakes, hydraulicAntilock/traction control/electronic limited slip; Foundation components	73	5	3	4	161,200 mi
VisibilityWindshield wiper/washer; Windshield wiper/washer › Motor	54	1	0	0	99,300 mi
TiresTread/belt; Sidewall	47	5	0	5	175,603 mi
Electrical systemWiring; Wiring › Interior/under dash	39	1	10	0	121,310 mi
Vehicle speed controlAccelerator pedal; Cruise control	36	3	3	1	109,128 mi
Engine and engine coolingEngine › Gasoline; Engine	34	3	1	0	—
Fuel system, gasolineDelivery › Hoses, lines/piping, and fittings; Storage › Tank assembly › Filler pipe and cap	34	0	3	1	112,250 mi
Power trainAutomatic transmission; Manual transmission	31	3	0	1	—
Seat beltsFront › Buckle assembly; Front › Retractor	27	6	0	6	126,880 mi
Air bagsFrontal	25	19	0	18	97,172 mi
SuspensionFront; Front › Springs › Coil springs	24	0	0	0	200,000 mi
SteeringGear box (other than rack and pinion); Steering wheel/handle bar	17	1	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Seat belts
Drivers side seat belt buckle does not work. The tongue on the long strap does not lock into the buckle at the seat. I think this may be a recall problem with other models and/or years, but not 1996 Ford Rangers.
Feb 26, 2005
Unknown or otherFire
heading back from picking up meal at pizza hut when "POP" sound from front of truck and then cabin filled with smoke. within 20-30 seconds of exiting the car it was in flames (See attached photos) recall notification was never sent to current owner and current owner didnt own in 2009 when it was first recalled. Ford customer service informed that auto insurnace would be required to handle loss of vehicle, but current owner doesnt have comprehensive coverage so insurance company is unable to payout for loss due to fire. This recall should have been communicated to titled owner after purchase.
Dec 2, 2022
Seat belts
Drivers side seat belt buckle does not release. Broken about ten years. Currently using middle seat belt buckle.
Jan 1, 2011
Structure › Body
MY 96 FORD RANGER HAS TREMENDOUS FRAME ROT ON THE DRIVE SIDE AT THE FRONT OF THE SPRING SHACKLES. SOMEONE HAD SPRAYED RHINO LINER LIKE MATERIAL ON THE ROT TO COVER IT UP OR TO TRY TO MAKE IT HOLD. THE REST OF THE FRAME IS IN OUTSTANDING CONDITION EXCEPT FOR IT BEING ALMOST BROKEN INTO AT THE GAS TANK STRAP AND FRONT SHACKLES. I HAVE REPLACED EVERY FRONT END PART ON THIS TRUCK THINKING IT WAS IN THE FRONT SUSPENSION. WHEN DRIVING IT RUNS OUT OF LINE FROM THE REAR AND THE FRAME IS STARTING TO BEND.
Oct 15, 2020 · 200,000 miles
Fuel system, gasoline1 injury
NANO AND MICRO PARTICULATES/CONTAMINANTS HAVE BEEN SPRAYED FROM AN AIRLINER AND CAUSED SEVERE DAMAGE TO MY BODY AND MY VEHICLE; IT INCLUDES FLAKES, TUBULES AND HIGHLY REFLECTIVE PARTICLES AND METALS. THE VEHICLE HAS STALLED AND LOST TWO GEARS AS A RESULT. IT HAS A GAS LEAKING ISSUE CAUSED BY THE TECHNOLOGY. I HAVE HAD TO GO TO THE EMERGENCY ROOM. MY VEHICLE HAS BEEN CONTAMINATED, DAMAGED AND SABATAGED AS WELL AS MY FAMILY MEMBERS VEHICLES, PERSONS AND PROPERTY. IT'S OCCURING ON AND OFF HIGHWAY. IT'S HAPPENING TO OTHER VEHICLES AS WELL. OIL AND BATTERY INTERIOR AND EXTERIORS AS WELL AS BODILY HARM, RISK AND INJURY. THE TECH AND PARTICULATES ARE HIGHLY DANGEROUS AND DESTRUCTIVE. [XXX] IS THE…
Jan 19, 2020 · 80,000 miles
Air bags
TAKATA RECALL. I CRASHED MY 1996 FORD RANGER IN 2010. BOTH AIRBAGS DEPLOYED. MY COLLISION SHOP REPLACED THE AIRBAGS WITH UNKNOWN YEAR FORD RANGER AIRBAGS, BUYING SOME NEW PARTS FROM FORD TO COMPLETE THE INSTALL. THERE IS NO WAY TO KNOW IF THESE ARE RECALLED TAKATA AIRBAGS WITHOUT AN INSPECTION. MY LOCAL FORD DEALERSHIP, VARSITY FORD IN ANN ARBOR MI, IS REFUSING TO DO ANYTHING WITHOUT A RECALL NOTICE. ANY INSPECTION, EVEN IF THESE ARE RECALLED AIRBAGS, WILL BE AT MY COST BECAUSE THIS IS A 1996 TRUCK. I CALLED FORD'S RECALL LINE AND EXPLAINED THE SITUATION, AND THEY REFERRED ME TO MY LOCAL DEALERSHIP. THERE SEEMS TO BE NO PLAN TO TRACK DOWN DANGEROUS TAKATA AIRBAGS INSTALLED AFTER…
Feb 12, 2019 · 200,000 miles
EngineFire
TL* THE CONTACT OWNED A 1996 FORD RANGER. WHILE DRIVING 30 MPH, FLAMES APPEARED UNDER THE HOOD. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. A POLICE REPORT WAS FILED. THE CAUSE OF THE FIRE WAS UNKNOWN. THERE WERE NO INJURIES. THE VEHICLE WAS NOT TOWED, BUT WAS DEEMED A TOTAL LOSS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND OPENED A CASE. THE DEALER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 300,000. *TR *JS *BF CONSUMER STATED BOTH ODI 11173289 AND 11173291 HAD MANUFACTURER DEFECT THAT CAUSED THE FIRE.*JB
Dec 15, 2018 · 300,000 miles
Air bagsCrash1 injury
TL* THE CONTACT OWNS A 1996 FORD RANGER. WHILE DRIVING DOWN A HILL AT LESS THAN APPROXIMATELY 20 MPH, THE VEHICLE CRASHED INTO A TREE. NONE OF THE AIR BAGS DEPLOYED. THE DRIVER SUSTAINED MINOR BRUISING, WHICH DID NOT REQUIRE MEDICAL TREATMENT. A POLICE REPORT WAS NOT FILED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE MONTHS LATER. THE DEALER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS UNKNOWN.
Jan 7, 2018

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.