The 2003 Honda VFR800 has 2 safety recalls and 8 owner complaints on file with NHTSA. The most-reported problem area is electrical system (8 complaints).
Recalls2safety recalls
Complaints8filed by owners
Crashes · fires0 · 0reported in complaints
Injuries · deaths0 · 0reported in complaints
Safety recalls
Electrical system › Wiring
NHTSA recall 07V359000 · Aug 15, 2007 · 6,952 vehicles · opened after NHTSA action (ODI)
Problem: ON CERTAIN MOTORCYCLES, THE FRONT FAIRING SUB-HARNESS (SECTION OF THE WIRING HARNESS) TRANSFERS THE ELECTRICAL GROUNDING LOAD OF THE HEADLIGHTS, FRONT TURN SIGNALS, INSTRUMENT PANEL, AND VARIOUS RELAYS TO THE MAIN WIRING HARNESS VIA AN 18-PIN CONNECTOR. UNDER CERTAIN CONDITIONS, THE GROUND WIRE TERMINALS INSIDE THE CONNECTOR CAN OVERHEAT, RESULTING IN MELTING OF THE CONNECTOR AND A LOSS OF POWER TO VARIOUS CIRCUITS.
Risk: AS A RESULT, A LOSS OF CRITICAL LIGHTING OR ENGINE POWER COULD OCCUR WITHOUT WARNING, WHICH COULD CAUSE A CRASH.
Fix: DEALERS WILL INSTALL A RE-DESIGNED SUB-HARNESS. IF DAMAGE IS FOUND, THE MAIN WIRING HARNESS WILL ALSO BE REPLACED FREE OF CHARGE. AN INTERIM LETTER WAS MAILED TO OWNERS ON SEPTEMBER 26, 2007. OWNERS WERE RE-NOTIFIED ON NOVEMBER 10, 2007, TO TAKE THEIR MOTORCYCLES TO DEALERS TO HAVE THE PARTS INSTALLED. OWNERS MAY CONTACT HONDA AT 1-866-784-1870.
Service brakes, hydraulic
NHTSA recall 05V010000 · Jan 24, 2005 · 36,046 vehicles
Problem: CERTAIN MOTORCYCLES EQUIPPED WITH COMBINED-BRAKE SYSTEMS HAVE A PROPORTIONING CONTROL VALVE (PCV) THAT MECHANICALLY PROPORTIONS BRAKE FORCE WHEN THE REAR BRAKE IS APPLIED. A SEAL IN SOME PCVS IS IMPROPERLY SHAPED, AND BRAKE FLUID LEAKAGE MAY OCCUR.
Risk: IF THE MOTORCYCLE CONTINUES TO BE USED AFTER A LEAK OCCURS, THE REAR BRAKE WOULD EVENTUALLY BECOME INOPERATIVE. A LOSS OF REAR BRAKE FORCE COULD INCREASE THE RISK OF A CRASH.
Fix: DEALERS WILL INSPECT THE REAR BRAKE FORLEAKAGE. IF LEAKAGE IS CONFIRMED, THE DEALER WILL REPLACE THE PCV FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 31, 2005. OWNERS MAY CONTACT HONDA AT 866-784-1870.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Electrical system Wiring; Ignition
8
0
0
0
19,750 mi
Fuel system, gasoline Delivery › Fuel pump
1
0
0
0
—
Exterior lighting
1
0
0
0
—
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Apr 2, 2012 · 50,000 milesElectrical system MY ISSUE WAS FIRST DISCOVERED IN 2012 WHEN I COULD NOT START MY MOTORCYCLE; MY FIRST THOUGHT WAS AN OLD BATTERY. UPON RESEARCHING ON VFRDISCUSSION.COM I WAS EXPOSED TO NUMEROUS VFR OWNERS WITH STARTING ISSUES THAT WAS RELATED TO THE ELECTRICAL AND CHARGING ISSUES, A KNOWN ISSUE WITH MY 2003 MODEL YEAR. FROM THE INFORMATION GATHERED I STARTED TO INVESTIGATE MY MOTORCYCLE TO SEE IF THE ISSUE IS INDEED TRUE. I DID A SERIES OF SUGGESTED ELECTRICAL TESTING WITH A MULTIMETER AND THE RESULTS PROVE NEGATIVE. I PROCEEDED TO REMOVE THE PLASTIC COVERING TO EXPOSE WIRING TO SEE IF I HAVE BURNT CONNECTORS AND WIRING, WHICH I DO. I HAD THE ELECTRICAL SYSTEM REPAIRED WITH NEW STATOR, REGULATOR/RECTIFIER…
Sep 3, 2007 · 27,239 milesElectrical system › Wiring TL*THE CONTACT OWNS A 2003 HONDA VFR800. WHILE RIDING 70 MPH, THE HEADLIGHT SHUT OFF WITHOUT WARNING. THE CONTACT BELIEVED THAT THE FRONT FAIRING SUB-HARNESS TRANSFERRED THE ELECTRICAL GROUNDING LOAD OF THE HEADLIGHT TO OTHER COMPONENTS AND CAUSED THE FAILURE. NHTSA CAMPAIGN ID NUMBER 07V359000 (ELECTRICAL SYSTEM:WIRING) WAS REFERENCED. THE DEALER HAS NOT INSPECTED THE VEHICLE. THE POWERTRAIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 27,239.
Jul 5, 2007 · 8,500 milesElectrical system 2003 HONDA VFR MOTORCYCLE SHUT OFF WHILE OPERATING AT APPROX. 30 MPH / 3500 RPM. SAFELY PULLED OFF ROAD AND PARKED. HEADLIGHTS & DASHBOARD LIGHTS DIM, BUZZING SOUND FROM DASHBOARD. BIKE RESTARTED ONLY WHEN HEADLIGHT FUSE WAS REMOVED. BIKE CURRENTLY AT HONDA DEALER FOR REPAIRS. EXTENSIVE DISCUSSION OF THIS PROBLEM, SOLUTION, AND ELECTRICAL SYSTEM DESIGN FLAWS IN NUMEROUS 6TH GENERATION (2002 - 2007) VFRS AVAILABLE AT "HTTP://WWW.VFRDISCUSSION.COM/FORUM/INDEX.PHP?SHOWFORUM=2" (1ST THREAD). SOLUTIONS INCLUDE ADDITIONAL ELECTRICAL GROUNDS, HEAVIER GAUGE WIRING &/OR HEAVIER DUTY FUSE HOLDERS. THIS IS A LIFE THREATENING DESIGN FLAW! IF THE BIKE WERE TO SHUT DOWN AT HIGH SPEED, IN HEAVY TRAFFIC,…
Jan 7, 2006Electrical system › Wiring REGARDING INVESTIGATION PE05047 THIS INVESTIGATION WAS CLOSED 12/20/05, BUT I HAVE READ MANY COMPLAINTS FROM OWNERS OF THIS MODEL THAT ARE HAVING THE SAME PROBLEM. MY HONDA VFR800 SHOWS SIGNS OF FAILURE DURING NORMAL USE AND THERE ARE NO "MODIFICATIONS TO THE WIRING HARNESS" AS SUGGESTED BY YOUR INVESTIGATION. THE ONLY AUXILIARY LOADS I HAVE ON MY BIKE ARE CONNECTED BY SEPARATE HARNESS DIRECTLY TO THE BATTERY AND THEREFORE BYPASS THE MAIN WIRING HARNESS. YET A CABLE, FUSE BLOCK AND A CONNECTOR ON THE FACTORY HARNESS DIRECTLY ATTACHED TO THE BATTERY GET HOT TO THE TOUCH IN NORMAL USE. SEVERAL OWNERS HAVE REPORTED THAT THEY HAD TO MAKE SEVERAL ATTEMPTS AT HAVING THE HONDA DEALERS ADMIT TO THE…
Nov 13, 2005Electrical system DT: THE CONTACT STATED THE ELECTRICAL SYSTEM BURNED. THIS CAUSED THE HEADLIGHTS NOT TO WORK. THE CONTACT NOTICED THE PROBLEM WHEN HE PURCHASED THE VEHICLE, AND TOOK IT TO A LOCAL DEALERSHIP, WHO HAD THE ELECTRICAL SYSTEM REPLACED UNDER WARRANTY. THE DEALERSHIP STATED IT WAS BECAUSE OF THE PREVIOUS OWNER'S NEGLIGENCE. *AK
Jun 1, 2004 · 16,000 milesElectrical system › Wiring DT: THE CONSUMER EXPERIENCED AN ELECTRICAL PROBLEM, THERE IS A BUZZING NOISE COMING FROM THE FRONT OF VEHICLE, ONE OF THE WIRES COMING FROM THE BATTERY BECAME HOT, CAUSING IT TO MELT. THE FUEL PUMP DOES NOT WORK, CAUSING VEHICLE NOT START, VEHICLE SHUTS OFF AT HIGHER SPEEDS, CONSUMER TOOK VEHICLE TO DEALER, WHO TRIED TO FIX PROBLEM, BUT PROBLEM RECURRED. *AK *SC *JB
Jun 1, 2004 · 12,000 milesElectrical system MOTORCYCLE HEADLIGHTS INTERMEITTENTLY TURN OFF. ELECTRICAL PROBLEM ALSO RESULTING IN MOTORCYCLE TURNING OFF DURING OPERATION. REFERE TO THIS WEB SITE FOR MANY DETAILS: HTTP://WWW.VFRDISCUSSION.COM/FORUM/INDEX.PHP?SHOWTOPIC=6856&HL=MY+FIRST+ELECTRICAL+PROBLEM
Apr 6, 2005 · 23,500 milesElectrical system › Ignition MOTORCYLE ENGINE WOULD TURN OVER, START, AND RUN STRONG, BUT WOULD DIE AFTER THE STARTER BUTTON WAS RELEASED. LOOKING OVER INTERNET DISCUSSION FORUMS THAT ARE DEDICATED TO THIS MODEL MOTORCYCLE, 2002-2005 HONDA VFR800, REVEALED A SUBSTANSIAL*AK NUMBER OF OWNERS EXPERIANCED THE SAME PROBLEM, MOST OF THE OWNERS ARE IN WET CLIMATES, EG., SEATTLE, PORTLAND, BRITISH COLUMBIA, ETC. FOLLOWING THE TROUBLE SHOOTING METHODS RECOMMENDED ONE THE DISCUSSION FORUM (REMOVED THE HEADLIGHT FUSE AND THE BIKE WOULD START AND RUN FINE UNTIL EITHER THE FUSE WAS REPLACED OR THE TURN SIGNALS WERE ACTIVATED) THE PROBLEM WAS TRACED TO THE GROUND WIRE FOR THE FORWARD PORTION OF THE MOTORCYCLE. THIS WIRE COVERS THE…
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
AQ12001 · opened May 14, 2012 · closed May 13, 2013Southern Honda Powersports NHTSA opened Audit Query (AQ) 12-001 to determine whether Southern Honda Powersports (Southern Honda) of Chattanooga, Tennessee, had complied with the requirements of the National Traffic and Motor Vehicle Safety Act, as amended, 49 U.S.C. Chapter 301 (Safety Act) and its implementing regulations. The Safety Act requires, among other things, that a motor vehicle or equipment manufacturer notify its dealers of defects related to motor vehicle safety and non-compliances with federal motor vehicle safety standards.In turn, a dealer may not sell and deliver a new vehicle subject to a recall unless the recall remedy has been performed.(see 49 U.S.C. 30120(i); 49 C.F.R. 573.11)NHTSA issued an information request to Southern Honda on May 14, 2012 to which they responded on July 6, 2012.NHTSA?s inquiry led it to believe that Southern Honda had failed to complete the requirements of five recalls…
PE05047 · opened Sep 2, 2005 · closed Dec 20, 2005 · led to recall 07V359000STALLING & SUDDEN HEADLIGHT OUTAGE ODI OPENED THIS INVESTIGATION AFTER RECEIVING THREE COMPLAINTS CONCERNING ALLEGED ENGINE STALLING AND/OR SUDDEN HEADLIGHT OUTAGES WHILE UNDERWAY.ODI ALSO FOUND NUMEROUS POSTINGS ON A WEB-BASED CHAT BOARD RELATED TO THE SUBJECT VEHICLE AND THESE ALLEGATIONS.FREQUENTLY, THE POSTING REFERENCED THE BLUE CONNECTOR JOINING THE MAIN HARNESS AND THE HEADLIGHT SUB-HARNESS.ODI HAS INSPECTED SUBJECT MOTORCYCLES AND ITS PEERS AND MET WITH THEIR OWNERS, DISCUSSED THIS MATTER WITH SUBJECT MOTORCYCLE DEALERS AND INDEPENDENT SERVICE PERSONNEL, AND REVIEWED HONDA'S RESPONSE TO OUR INFORMATION REQUEST.BASED ON THE INFORMATION GATHERED TO DATE, THE EVIDENCE SUGGESTS THAT MOST FAILURES HAVE DEVELOPED SLOWLY OVER TIME WITH THE OPERATOR NOTINGDIFFICULTY STARTING THE MOTORCYCLE,AND A SMELL OF MELTING INSULATION, (NO FIRES ARE REPORTED).IN THE MAJORITY OF REPORTS, THE PROBLEM IS NOTED WHILE STARTING THE…