The 2001 Kia Rio has 3 safety recalls and 223 owner complaints on file with NHTSA. The most-reported problem area is engine and engine cooling (55 complaints).
Recalls3safety recalls
Complaints223filed by owners
Crashes · fires21 · 14reported in complaints
Injuries · deaths12 · 1reported in complaints
2001 Kia Rio in an NHTSA crash test
Safety recalls
Wheels
NHTSA recall 05V159000 · Apr 20, 2005 · 24,119 vehicles · opened after NHTSA action (ODI)
Problem: CERTAIN PASSENGER VEHICLES MAY HAVE A MANUFACTURING FLAW THAT COULD CAUSE THE WHEELS TO CRACK UNDER LONG TERM DRIVING FATIGUE. IF CRACKS OCCUR, WHEEL NOISE AND VIBRATION WILL RESULT AND BECOME PROGRESSIVELY WORSE OVER TIME.
Risk: IF THE CRACK IS SEVERE, THE WHEEL COULD SEPARATE FROM THE VEHICLE AND POSSIBLY RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.
Fix: DEALERS WILL REPLACE ALL FOUR WHEELS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 22, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Fuel system, gasoline › Delivery
NHTSA recall 04V179000 · Apr 9, 2004 · 187,790 vehicles · opened after NHTSA action (ODI)
Problem: ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.
Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Fix: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
Fuel system, gasoline
NHTSA recall 03V352000 · Sep 24, 2003 · 57,340 vehicles · opened after NHTSA action (ODI)
Problem: ON CERTAIN PASSENGER VEHICLES, FUEL LEAKS MAY DEVELOP AT THE FUEL DISTRIBUTOR ASSEMBLY BECAUSE OF QUALITY DEVIATIONS.
Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Fix: DEALERS WILL INSPECT AND REPLACE THE FUEL DISTRIBUTOR AND FUEL CONNECTOR ASSEMBLIES. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING THE FIRST QUARTER OF 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
Crash test ratings
2001 Kia Rio 4-DR.
Overall
Not Rated
Frontal crash
Not Rated
Side crash
Not Rated
Rollover
Not Rated
NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.
Fuel economy
Rio
26mpg combined
City / highway
24 / 29 mpg
Fuel
Regular Gasoline
1.5 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,600/year to fuel
Rio
25mpg combined
City / highway
22 / 28 mpg
Fuel
Regular Gasoline
1.5 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,700/year to fuel
EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Engine and engine cooling Engine; Engine › Gasoline
55
0
6
0
46,290 mi
Air bags Frontal; Frontal › Sensor/control module
33
14
0
9
24,500 mi
Power train Automatic transmission; Manual transmission
31
1
0
0
40,000 mi
Electrical system Ignition; 12v/24v/48v battery
31
2
7
1
35,139 mi
Wheels Rim; Hubcap/cover
31
2
2
1
58,000 mi
Fuel system, gasoline Delivery; Storage › Tank assembly
25
4
4
1
26,483 mi
Suspension Front › Wheel bearing; Front
23
1
0
0
60,997 mi
Service brakes, hydraulic Antilock/traction control/electronic limited slip; Foundation components
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Jan 12, 2017 · 125,000 milesUnknown or other DOOR LOCKS ON BOTH FRONT DOORS STUCK IN THE LOCKED POSITION.
Nov 12, 2013 · 129,500 milesLatches/locks/linkages PARKED CAR AT WORK CAME BACK OUT AND THE DOOR LOCK WAS DOWN TRIED TO PULL UP BUT IS STUCK OR CAUGHT ON SOMETHING. THE WAY THE SCREWS ARE IN THE DOOR 2 OF THEM CANNOT BE TAKEN OUT WITHOUT HAVING THE DOOR OPEN. WITH LONG LEGS ITS VERY DIFFICULT TO GET IN AND OUT OF VEHICLE!!! ALSO TROUBLE WITH THE ENGINE MISFIRING OF SPARKPLUG WITH SOME LOSS OF POWER. *TR
Sep 4, 2013 · 140,000 milesLatches/locks/linkages IT IS DIFFICULT TO ENTER THE CAR WITH THE KEY AND WHEN I PULL THE DOOR HANDLE THE LOCK DROPS DOWN TO THE CLOSE POSITION AND I CAN'T GET OUT THIS HAPPENS ON THE DRIVER'S SIDE AND THE FRONT PASSENGER SIDE,I HAVE TO HOLD THE LOCK ON THE UP POSITION WITH A PIECE OF METAL OR LEAVE THE REAR DOORS UNLOCKED IN CASE I HAVE TO JUMP OUT..THIS CAR IS A LEMON I HAVE REPLACED SENSORS ALTERNATOR, STARTER, AC PARTS AND MANY OTHER PARTS THE ONLY THING GOOD IS THE TRANSMISSION AND THE ENGINE... *JS
Aug 8, 2005 · crash · fire · 1 injuryElectrical system CONSUMER COMPLAINT: ODI CASE NUMBER: 10136024 COMPONENT: WHEELS GAS IGNITION? YOU TELL ME? WHEN ARE THESE PEOPLE GOING TO BE COMPENSATED FOR THEIR LEMONS KIA-2001 DETAILS: DT: THE CONSUMER WAS INVOLVED IN AN ACCIDENT AND A TIRE BLEW OUT. AFTER THE VEHICLE STOPPED SPINNING, THE CONSUMER GOT OUT OF THE VEHICLE AND IT BURST INTO FLAMES, THE FIRE DEPARTMENT CAME AND THEY SAID FIRE STARTED FROM HEAT OF POWER EQUIPMENT AND THE IGNITION BURNED. THIS HAPPENED ON AUGUST 6, 2005. *AK THE CONSUMER STATED SHE WAS NOT INFORMED ABOUT THE RECALL REGARDING THE WHEELS. THE CONSUMERS DAUGHTER COMPLAINED THAT THE STEERING WHEEL VIBRATED FROM THE TIME THE VEHICLE WAS PURCHASED. THE SAME TIRE THAT THE BLEW OUT…
Jul 28, 2012 · 103,000 milesWheels I WAS ON A MAJOR INTERSTATE DOING THE SPEED LIMIT OF 65 MPH WHEN I HEARD A LOUD POP SOUND. THE CAR STARTED TO SHAKE AND I THOUGHT I HAD A FLAT TIRE. I IMMEDIATELY PUT ON MY HAZARD LIGHTS AND SLOWED DOWN TO REACH THE NEAREST EXIT RAMP. I WAS ALONE IN THE CAR AND THANK GOD I HAD NO CHILDREN IN THE CAR AND AS SOON AS I REACHED THE EXIT RAMP I GOT OFF THE EXIT AND CALLED AAA. THEY SENT A TOW TRUCK BUT WHEN THE DRIVER WENT TO PUT THE CAR UP HE NOTICED THE RIGHT BACK WHEEL WAS EXTREMELY LOOSE AND THEN CALLED FOR A FLAT BED. WHILE BEING TOWED TO MY MECHANIC WITH THE CAR ON THE FLAT BED THE WHEEL CAME COMPLETELY OFF. I LOOKED ONLINE FOR RECALLS ON MY CAR AND THERE WAS ONE ISSUED IN 4/20/2005 AND I…
May 2, 2011 · 100,000 milesLatches/locks/linkages BOTH DOOR LOCKS GET STUCK ON BOTH THE PASSENGER SIDE AND DRIVERS SIDE. WE HAVE HAD TO CLIMB IN THE BACK SEAT TO EXIT THE CAR. THIS IS VERY DANGEROUS AND COULD CAUSE DEATH OR INJURY IF A FIRE AND COULD NOT EXIT THE CAR. *TR
Sep 16, 2008Fuel system, gasoline I BOUGHT A 2001 KIA RIO IN 2007 AND WITHIN 8 MONTHS MY FUEL PUMP HAD TO BE REPLACED. A YEAR LATER MY CAR STARTED SPUTTERING AND SHUTTING OFF RANDOMLY WHILE I DROVE IT. I ENDED UP HAVING TO REPLACE THE FUEL PUMP TWO MORE TIMES. I RECENTLY TOOK IT TO THE DEALERSHIP WERE THEY INFORMED ME I NEEDED ANOTHER FUEL PUMP. IM SORRY BUT THERE IS SOMETHING WRONG IF I HAVE TO REPLACE THE FUEL PUMP AND FILTER 4 TIMES IN A 2 YEAR TIME SPAN. NOW MY CAR DOES NOT EVEN RUN, AND I REFUSE TO REPLACE THE FUEL PUMP AGAIN WHEN I KNOW IT WONT DO ANYTHING. *TR
Mar 20, 2011 · 26,483 milesFuel system, gasoline REF 2001 KIA RIO. PERPETUAL INTERMITTENT FAILURE OF FUEL PUMP TO OPERATE. FUEL PUMP REPLACED, RELAY REPLACED, AND ECM REPLACED. PUMP WON'T TURN ON AT START UP AND PERIODICALLY, THE PUMP STOPS OPERATING AFTER IT DOES COME ON WHILE DRIVING. NO WARNING. CAUSES SAFETY PROBLEM ON ROAD BY NOT HAVING ANY POWER TO MOVE CAR OFF ROAD. *TR
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
EA04020 · opened Jul 22, 2004 · closed Apr 28, 2005 · led to recall 05V159000STEEL WHEEL FRACTURE ON MARCH 24, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-030) TO INVESTIGATE ALLEGED STEEL WHEEL FRACTURES IN CERTAIN MODEL YEAR (MY) 2001 KIA RIO VEHICLES.THE SUBJECT VEHICLES ARE EQUIPPED WITH WHEELS MANUFACTURED FROM MAY 12 THROUGH OCTOBER 17, 2000.WHEELS WERE MANUFACTURED DURING THIS PERIOD USING A TOOL (RING DIE) THAT HAD IMPROPER SURFACE TREATMENT.THIS ALLOWED TOOL DAMAGE TO DEVELOP WITH ACCUMULATED USE AND RESULTED IN AN IRREGULAR SHAPED STAMPING ON THE WHEEL DISC AT THE HAT AREA.THE IRREGULAR SHAPED HAT AREA CREATES A STRESS RISER THAT MAY LEAD TO THE FORMATION OF CRACKS.ODI IS AWARE OF 40 NON-DUPLICATIVE CONSUMER REPORTS ALLEGING WHEEL FRACTURE, 6 OF WHICH ALLEGED WHEEL SEPARATION INCIDENTS ON THE SUBJECT VEHICLES.AS OF MARCH 31, 2005, KIA MOTORS AMERICA, INC. (KIA) HAS PAID 535 WARRANTY CLAIMS FOR THE REPLACEMENT OF ONE OR MORE WHEELS…
PE04030 · opened Mar 24, 2004 · closed Jul 22, 2004STEEL WHEEL FRACTURE ON MARCH 24, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STEEL WHEEL FRACTURES IN CERTAIN MODEL YEAR (MY) 2001 KIA RIO VEHICLES.THE SUBJECT VEHICLES ARE EQUIPPED WITH WHEELS MANUFACTURED BETWEEN MAY 12 AND OCTOBER 18, 2000.WHEELS WERE MANUFACTURED DURING THIS PERIOD USING A TOOL (RING DIE) THAT HAD IMPROPER SURFACE TREATMENT.THIS ALLOWED TOOL DAMAGE TO DEVELOP WITH ACCUMULATED USE AND RESULTED IN AN IRREGULAR SHAPED STAMPING ON THE WHEEL DISC AT THE HAT AREA.THE IRREGULAR SHAPED HAT AREA CREATES A STRESS RISER THAT MAY LEAD TO THE FORMATION OF CRACKS.ODI IS AWARE OF 30 NON-DUPLICATIVE CONSUMER REPORTS ALLEGING WHEEL FRACTURE AND 3 ALLEGED WHEEL SEPARATION INCIDENTS ON THE SUBJECT VEHICLES.KIA HAS PAID 576 WARRANTY CLAIMS FOR WHEEL REPLACEMENT ON THE SUBJECT VEHICLES.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING…
EA03015 · opened Aug 28, 2003 · closed Apr 30, 2004 · led to recall 03V352000FUEL RAIL LEAKAGE ON APRIL 15, 2003, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE03-016) TO INVESTIGATE ENGINE COMPARTMENT FIRES DUE TO ALLEGED FUEL SYSTEM LEAKS IN MODEL YEAR (MY) 2001 KIA RIO VEHICLES.THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS ON AUGUST 28, 2003.ON SEPTEMBER 22, 2003, THE MANUFACTURER NOTIFIED THE AGENCY THAT IT WOULD CONDUCT A SAFETY RECALL (03V-352) TO INSPECT THE SUBJECT VEHICLES FOR FUEL LEAKS.AN INFORMATION REQUEST (IR) LETTER WAS SUBMITTED TO THE MANUFACTURER ON NOVEMBER 17, 2003 TO OBTAIN ADDITIONAL INFORMATION SO THAT THE OFFICE COULD EVALUATE THE DEFECT AS REPORTED BY KIA.THE IR LETTER ALSO ADDRESSED OTHER KIA VEHICLES NOT SUBJECT TO THIS INVESTIGATION THAT USE FUEL DELIVERY SYSTEM COMPONENTS IDENTICAL TO THE SUBJECT VEHICLES BUT WERE NOT INCLUDED IN RECALL 03V-352.KIA?S SEPTEMBER 22, 2003 DEFECT NOTIFICATION LETTER IDENTIFIED…
PE03016 · opened Apr 15, 2003 · closed Aug 28, 2003ENGINE COMPARTMENT FIRES KIA HAS IDENTIFIED 22 NON-CRASH ENGINE COMPARTMENT FIRES OF ANY OR UNSPECIFIED CAUSE ON THE SUBJECT VEHICLES.NINE FIRES (OF WHICH 4 WERE ALSO REPORTED TO ODI) ARE IDENTIFIED AS BEING DUE TO A FUEL SYSTEM LEAK ORIGINATING BETWEEN THE FIREWALL AND THE FUEL INJECTOR RAIL (P/N 0K30E 13 150) IN THE PASSENGER SIDE AREA OF THE ENGINE COMPARTMENT.THE REMAINING FIRES WERE DUE TO VARIED OR UNKNOWN CAUSES.ALL 9 FIRES CAUSED BY A FUEL SYSTEM LEAK SUSTAINED SEVERE AND TOTAL DAMAGE.ANALYSIS INDICATES THAT 1 FIRE WAS CAUSED BY A FAILED QUICK CONNECT BETWEEN THE FLEXIBLE HIGH-PRESSURE FUEL SUPPLY LINE (P/N 0K32A 13 49XB) AND THE RIGID LINE MOUNTED TO THE FIREWALL; 5 FIRES WERE CAUSED BY A FAILURE OF THE FLEXIBLE HIGH-PRESSURE FUEL SUPPLY LINE ITSELF OR ITS RELATED CONNECTORS; THE REMAINING 3 FIRES WERE CAUSED BY UNSPECIFIED FUEL LEAKS IN THE VICINITY OF THE FUEL INJECTOR RAIL, FLEXIBLE HIGH-PRESSURE…
EA02009 · opened Jul 2, 2002 · closed Jul 2, 2003AIR BAG NON DEPLOY THIS INVESTIGATION IDENTIFIED A TOTAL OF 82 REPORTS ALLEGING NON-DEPLOYMENT OF THE DUAL FRONT AIR BAGS.OF THE 82 REPORTS, ONLY ONE INCIDENT, THE FATAL CRASH THAT WAS THE BASIS FOR OPENING THE INVESTIGATION, HAS BEEN IDENTIFIED AS A MODERATE TO SEVERE CRASH IN WHICH THE AUTOMOTIVE RESTRAINT CONTROLLER ISSUED A COMMAND TO DEPLOY BUT THE AIR BAGS DID NOT DEPLOY.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE ATTACHED SUMMARY REPORT
PE02022 · opened Feb 12, 2002 · closed Jul 2, 2002AIR BAG NON-DEPLOYMENT FRONTAL CRASH IN ADDITION TO THE DECEMBER 2001 FATAL CRASH REPORTED TO ODI THAT PROVIDED THE BASIS FOR OPENING PE02-022, KIA PROVIDED ODI 29 ADDITIONAL REPORTS OF ALLEGATIONS OF NON-DEPLOYMENT OF THE AIR BAG IN A CRASH.NO ADDITIONAL FATAL CRASHES ARE REPORTED.AN ENGINEERING ANALYSIS HAS BEEN OPENED TO CONDUCT FURTHER ANALYSIS OF THE SUBJECT VEHICLE'S AIR BAG SYSTEM.
