The 2001 Volvo S60 has 9 safety recalls and 223 owner complaints on file with NHTSA. The most-reported problem area is fuel system, gasoline (71 complaints).
Recalls9safety recalls
Complaints223filed by owners
Crashes · fires5 · 5reported in complaints
Injuries · deaths3 · 0reported in complaints
2001 Volvo S60 in an NHTSA crash test
Safety recalls
Air bags › Frontal › Driver side › Inflator module
Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Air bags › Frontal › Driver side › Inflator module
NHTSA recall 20V681000 · Nov 4, 2020 · 54,124 vehicles
Problem: Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.
Risk: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.
Fix: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.
NHTSA recall 10V566000 · Nov 8, 2010 · 416 vehicles
Problem: VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Risk: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Fix: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Fuel system, gasoline › Delivery › Fuel pump
NHTSA recall 09V483000 · Dec 18, 2009 · 158,733 vehicles · opened after NHTSA action (ODI)
Problem: VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Risk: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Fix: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Fuel system, gasoline › Delivery › Fuel pump
NHTSA recall 07V152000 · Apr 5, 2007 · 2,310 vehicles · opened after NHTSA action (ODI)
Problem: ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.
Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Fix: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Service brakes, hydraulic › Foundation components › Master cylinder
NHTSA recall 07E023000 · Mar 29, 2007 · 13,128 vehicles
Problem: CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.
Risk: LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.
Vehicle speed control
NHTSA recall 06V441000 · Nov 15, 2006 · 170,099 vehicles · opened after NHTSA action (ODI)
Problem: ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.
Risk: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.
Fix: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Problem: ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.
Risk: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.
Fix: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Equipment › Other › Labels
NHTSA recall 03V284000 · Aug 1, 2003 · 220,407 vehicles · opened after NHTSA action (OVSC)
Problem: CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Risk: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Fix: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
Crash test ratings
NHTSA side barrier crash test
2001 Volvo S60 4-DR. w/SAB
Overall
Not Rated
Frontal crash
Not Rated
Side crash
Not Rated
Rollover
Not Rated
NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.
Fuel economy
S60
21mpg combined
City / highway
18 / 26 mpg
Fuel
Premium Gasoline
2.3 L · 5 cyl · Manual 5-spd · Front-Wheel Drive · about $3,900/year to fuel
S60
21mpg combined
City / highway
18 / 26 mpg
Fuel
Premium Gasoline
2.4 L · 5 cyl · Automatic 5-spd · Front-Wheel Drive · about $3,900/year to fuel
S60
21mpg combined
City / highway
19 / 26 mpg
Fuel
Premium Gasoline
2.4 L · 5 cyl · Automatic 5-spd · Front-Wheel Drive · about $3,900/year to fuel
S60
21mpg combined
City / highway
19 / 25 mpg
Fuel
Premium Gasoline
2.4 L · 5 cyl · Manual 5-spd · Front-Wheel Drive · about $3,900/year to fuel
S60
21mpg combined
City / highway
18 / 26 mpg
Fuel
Premium Gasoline
2.4 L · 5 cyl · Automatic (S5) · Front-Wheel Drive · about $3,900/year to fuel
S60
20mpg combined
City / highway
18 / 24 mpg
Fuel
Premium Gasoline
2.3 L · 5 cyl · Automatic (S5) · Front-Wheel Drive · about $4,100/year to fuel
EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.
Power train Automatic transmission; Automatic transmission › Lever and linkage › Floor shift
22
0
0
0
91,000 mi
Engine and engine cooling Engine; Engine › Gasoline
18
0
1
0
67,050 mi
Fuel/propulsion system
16
0
0
0
127,500 mi
Tires Sidewall; Tube
7
0
0
2
16,000 mi
Air bags Frontal
6
2
0
1
103,500 mi
Seats Front assembly › Head restraint
5
0
1
0
114,888 mi
Visibility Power window devices and controls; Windshield
5
0
0
0
54,868 mi
Unknown or other
5
0
0
0
57,476 mi
Exterior lighting Turn signal; Headlights
5
0
0
0
54,868 mi
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
May 29, 2023 · fireElectrical system 1. The vehicle caught fire while driving. The radiator cooling fan stayed on after parking, The vehicle the night before. The vehicle had to be jump started the next morning. yes the vehicle is available for inspection. 2. bodily injury and property damage could have been caused by the fire. 3. Yes. independent service center. Automotive Body and Tire Center. (Skokie IL) 4. Yes. Fire was put out by prospect heights fire department. Police report #PHP23-004049 5. No warning lamps prior to the fire. Symptom of problem was the radiator cooling fan staying on after vehicle was turned off, which caused the battery to discharge.
Apr 30, 2021Fuel/propulsion system TERRIBLE GAS SMELL EVERY TIME I DRIVE IT. I GOT SOMEONE TO CHECK IT OUT, THERE IS GAS LEAKING FROM THE FUEL PUMP. THIS PERSON PUT SOME PUTTY OVER THE LEAK WHICH STOPPED THE SMELL BUT THIS IS NOT SAFE. I SEE A RECALL FOR THE FUEL PUMP BUT IT SAYS MY CAR DOESN'T HAVE A CURRENT RECALL.
Feb 14, 2019Air bags I HAVE AN SRS AIRBAG WARNING LIGHT STAYS ON AND WILL NOT GO AWAY. THE ELECTRICAL WIRING FOR THE HEADLIGHTS ARE FAULTY, I TRIED EVERYTHING TO FIX THEM NOTHING WORKS. I USED AN INLINE FUSE WITH THE HEADLIGHT WIRING BECAUSE THE BULBS THE CONTINUE TO BLOWOUT. THE VOLVO FORUM SUGGESTED THE INLINE FUSE TO FIX THE ISSUE, BUT IT DID NOT. ONE HEADLIGHT REMAINS ON THE DRIVER SIDE AND THE PASSENGER SIDE COMES ON AND OFF WHEN IT WANTS TO AND IT ALSO DISPLAYS DIPPED BULB FAILURE OR BEAM FAILURE.
Apr 18, 2019 · 220,000 milesFuel/propulsion system TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT THE VEHICLE WAS LEAKING FUEL FROM THE TOP OF THE FUEL TANK AND FUEL PUMP. THE CONTACT CALLED THE MANUFACTURER AFTER RESEARCHING THE FAILURE AND WAS INFORMED THAT THERE WAS NO RECALL. THE MANUFACTURER FURTHER STATED THAT THE FAILURE OCCURRED IN STATES IN WARMER ZONES THAN THE CONTACT'S STATE, AND DISCONNECTED THE CALL. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE FAILURE MILEAGE WAS 220,000.
Apr 15, 2019Fuel/propulsion system EXTREME GAS SMELL INSIDE CAR. NOTICED GAS LEAKING FROM TOP OF TANK BY THE SCREWS THAT HOLD IT. VEHICLE WAS PARKED IN MY DRIVE WAY AND AS SOON AS MY KIDS GOT IN THEY NOTICED THE STRONG SMELL. NOT DRIVING IT DEFENETLY CAN CAUSE A FIRE.
Jun 20, 2018 · 160,000 milesElectrical system CAR STALLED WHILE DRIVING THEN WOULD NOT GO ANY FASTER THAN 15MPH.
Jun 15, 2017 · 139,000 milesFuel/propulsion system I HAVE NOTICED A STRONG FUEL ODOR INSIDE AND OUTSIDE OF CAR. IT IS ALSO LEAKING FUEL. THE FUEL LEAKING IS UNDERNEATH THE CAR. I DO NOT KNOW EXACTLY WHERE FUEL IS LEAKING. IT IS NOT COMING FROM FUEL FILTER.
Jan 9, 2017Vehicle speed control TL* THE CONTACT OWNS A 2001 VOLVO S60. THE CONTACT STATED THAT THERE WAS A FAILURE IN WHICH THE THROTTLE BODY FAILED TO FUNCTION PROPERLY. THE CONTACT EXPERIENCED THE FAILURE WHEN MAKING A TURN OR WHILE DRIVING VARIOUS SPEEDS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INDICATED THAT THE TIME FRAME HAD EXPIRED FOR THE VEHICLE TO BE REPAIRED PER NHTSA CAMPAIGN NUMBER: 06V441000 (VEHICLE SPEED CONTROL). THE CONTACT WAS ADVISED TO TAKE THE VEHICLE TO THE DEALER. THE FAILURE MILEAGE WAS NOT AVAILABLE.
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
PE06053 · opened Nov 15, 2006 · closed Apr 5, 2007 · led to recall 07V152000FUEL PUMP LEAKAGE VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED…
EA05021 · opened Dec 6, 2005 · closed Dec 12, 2006 · led to recall 06V441000THROTTLE CONTROL MALFUNCTION ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE…
PE05041 · opened Jul 26, 2005 · closed Dec 7, 2005THROTTLE CONTROL MALFUNCTION PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO…
