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2020 Volvo S60 recalls & problems

The 2020 Volvo S60 has 4 safety recalls and 12 owner complaints on file with NHTSA. The most-reported problem area is service brakes (5 complaints).

Recalls4safety recalls
Complaints12filed by owners
Crashes · fires1 · 0reported in complaints
NHTSA overall5 ★crash-test stars
2020 Volvo S60 in an NHTSA crash test
NHTSA crash test

Safety recalls

Electrical systemMar 24, 2025

Propulsion system › Traction battery

Recall 25V1790007,483 vehiclesopened after NHTSA action (ODI)

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Risk
A short circuit in a high-voltage battery increases the risk of a fire.
Fix
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Components: Electrical system › Propulsion system › Traction battery; Electrical system › Software

Air bagsNov 21, 2023

Frontal

Recall 23V780000346 vehicles

Problem
Volvo Car USA, LLC. (Volvo Car) is recalling certain 2019-2024 S60 vehicles. The passenger air bag may not be secured properly, which can cause the air bag to deploy improperly.
Risk
An air bag that does not deploy properly in a crash increases the risk of injury.
Fix
Dealers will inspect and tighten the bolts securing the passenger air bag, as necessary, free of charge. Owner notification letters were mailed January 5, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10254.
Electrical systemJun 2, 2021

Wiring › Fuses and circuit breakers

Recall 21V41400085,550 vehicles

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.
Risk
Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.
Fix
Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.

Components: Electrical system › Wiring › Fuses and circuit breakers; Fuel system, gasoline › Delivery › Fuel pump

Forward collision avoidanceMar 12, 2020

Automatic emergency braking

Recall 20V144000121,605 vehicles

Problem
Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.
Risk
If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.
Fix
Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.

Components: Forward collision avoidance › Automatic emergency braking; Forward collision avoidance › Software › Pedestrian/cyclist/object/obstacle/ recognition

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2020 Volvo S60 T5 4 DR FWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk9.9%

Forward collision warning: Standard · Lane departure warning: No

2020 Volvo S60 T6 4 DR AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk9.9%

Forward collision warning: Standard · Lane departure warning: No

2020 Volvo S60 T8 4 DR AWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

Forward collision warning: Standard · Lane departure warning: No

2020 Volvo S60 T8 Polestar Engineered 4 DR AWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

Forward collision warning: Standard · Lane departure warning: No

2020 Volvo S60 NHTSA side crash test
NHTSA side barrier crash test
2020 Volvo S60 NHTSA side pole crash test
NHTSA side pole crash test

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

S60 FWD

27mpg combined
City / highway23 / 34 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · Front-Wheel Drive · about $3,050/year to fuel

S60 AWD

25mpg combined
City / highway21 / 32 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,300/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Service brakes50007,500 mi
Electrical system4000—
Forward collision avoidanceAutomatic emergency braking; Warnings4100—
Steering3000—
Suspension2000—
Vehicle speed control2100—
TiresPressure monitoring and regulating systems1000—
Visibility/wiper1000—
Unknown or other1000—
Wheels1000—
Power train1000—
Engine1000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations