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2022 Volvo XC90 recalls & problems

The 2022 Volvo XC90 has 4 safety recalls and 31 owner complaints on file with NHTSA. The most-reported problem area is electrical system (14 complaints).

Recalls4safety recalls
Complaints31filed by owners
Crashes · fires0 · 1reported in complaints
NHTSA overall5 ★crash-test stars
2022 Volvo XC90 in an NHTSA crash test
NHTSA crash test

Safety recalls

Electrical systemMar 24, 2025

Propulsion system › Traction battery

Recall 25V1790007,483 vehiclesopened after NHTSA action (ODI)

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Risk
A short circuit in a high-voltage battery increases the risk of a fire.
Fix
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Components: Electrical system › Propulsion system › Traction battery; Electrical system › Software

Seat beltsDec 7, 2023

Critical fasteners

Recall 23V8270002,911 vehicles

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.
Risk
An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.
Fix
Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.
SteeringJan 5, 2023

Steering

Recall 23V00100074 vehicles

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
Risk
A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
Fix
Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
Engine and engine coolingOct 20, 2022

Engine › Engine control module (ecu/ecm)

Recall 22V79300015,674 vehicles

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
Risk
The vehicle may lose drive power as the high voltage battery is depleted, increasing the risk of a crash.
Fix
Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10198.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2022 Volvo XC90 T5 AWD SUV AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk17.9%

Forward collision warning: Standard · Lane departure warning: No

2022 Volvo XC90 T5 FWD SUV FWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk19.1%

Forward collision warning: Standard · Lane departure warning: No

2022 Volvo XC90 T6 AWD SUV AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk17.9%

Forward collision warning: Standard · Lane departure warning: No

2022 Volvo XC90 T8 Recharge SUV AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk15.9%

Forward collision warning: Standard · Lane departure warning: No

2022 Volvo XC90 NHTSA side crash test
NHTSA side barrier crash test
2022 Volvo XC90 NHTSA side pole crash test
NHTSA side pole crash test

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

XC90 T8 AWD Recharge Plug-in Hybrid

27mpg combined
City / highway26 / 28 mpg
Electric range18 mi
On electricity55 MPGe · 58 kWh/100 mi
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,050/year to fuel

XC90 T8 AWD Recharge ext. Range Plug-in Hybrid

26mpg combined
City / highway25 / 27 mpg
Electric range36 mi
On electricity66 MPGe · 49 kWh/100 mi
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,150/year to fuel

XC90 T5

25mpg combined
City / highway21 / 30 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · Front-Wheel Drive · about $3,300/year to fuel

XC90 T5 AWD

23mpg combined
City / highway20 / 28 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,550/year to fuel

XC90 T6 AWD

22mpg combined
City / highway19 / 27 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,750/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Electrical system14000—
Fuel/propulsion system10000—
Engine6000—
Unknown or other5000—
Back over preventionWarnings; Rearview system braking4000—
Lane departureBlind spot detection2000—
Vehicle speed control1000—
Child seatHarness retainer/chest clip1000—
Latches/locks/linkagesDoors › Latch1000—
Wheels1000—
Seats1000—
Seat belts1000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations