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2023 Chevrolet Bolt EV recalls & problems

The 2023 Chevrolet Bolt EV has 3 safety recalls and 61 owner complaints on file with NHTSA. The most-reported problem area is electrical system (18 complaints).

Recalls3safety recalls
Complaints61filed by owners
Crashes · fires8 · 1reported in complaints
NHTSA overall5 ★crash-test stars
2023 Chevrolet Bolt EV in an NHTSA crash test
NHTSA crash test

Safety recalls

Seat beltsDec 14, 2023

Pretensioner

Recall 23V8450006,771 vehicles

Problem
General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. This recall includes certain vehicles previously repaired incorrectly under NHTSA recall number 22V-930. After a crash with seat belt pretensioner deployment, the pretensioner exhaust may ignite carpet fibers near the B-pillar, causing a fire.
Risk
A fire increases the risk of injury.
Fix
Dealers will inspect both front seat belt pretensioners and, if necessary, install metal foil at the carpet near the pretensioner exhaust. Certain vehicles will also need a pretensioner cover installed. Repairs will be performed free of charge. Owner notification letters were mailed January 24, 2024. These vehicles were previously recalled for this same issue under recall number 22V-930 and will need to have the new remedy performed. Owners may contact GM EV Concierge at 1-833-EVCHEVY (1-833-382-4389) (TTY 711 / 1-800-833-2438) or Customer Service at 1-800-222-1020. GM's number for this recall is N232421970.

Components: Seat belts › Pretensioner; Structure › Body › Roof and pillars

Electrical systemAug 10, 2023

Instrument cluster/panel

Recall 23V567000317 vehicles

Problem
General Motors, LLC (GM) is recalling certain 2022-2023 Chevrolet Bolt EV vehicles. The instrument panel may be missing the perforation on the underside of the panel cover that allows the passenger-side air bag to deploy properly.
Risk
An air bag that does not deploy properly in a crash increases the risk of injury.
Fix
Dealers will replace the instrument panel, free of charge. Owner notification letters were mailed December 21, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N232414710.

Components: Electrical system › Instrument cluster/panel; Air bags › Frontal

Seat beltsDec 15, 2022

Pretensioner

Recall 22V930000111,242 vehicles

Problem
General Motors, LLC (GM) is recalling certain 2017-2023 Chevrolet Bolt EV vehicles. After a crash with seat belt pretensioner deployment, the pretensioner exhaust may ignite carpet fibers near the B-pillar, causing a fire.
Risk
A vehicle fire can increase the risk of injury.
Fix
Dealers will install metal foil at the carpet near the pretensioner exhaust, and install a pretensioner cover as necessary, free of charge. Owner notification letters were mailed between January 23, 2023 and April 25, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N222383790.

Components: Seat belts › Pretensioner; Structure › Body › Roof and pillars

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2023 Chevrolet Bolt EV 5 HB FWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk9.7%

Forward collision warning: Standard · Lane departure warning: Standard

2023 Chevrolet Bolt EV NHTSA side crash test
NHTSA side barrier crash test
2023 Chevrolet Bolt EV NHTSA side pole crash test
NHTSA side pole crash test

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Range & efficiency

Bolt EV EV

259mi range
Efficiency28.1 kWh/100 mi
MPGe city / hwy / comb131 / 109 / 120
Charge time (240 V)7.5 h

Automatic (A1) · Front-Wheel Drive · about $650/year to charge

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Electrical systemPropulsion system › Charging › Cable/cord › Accessory18211—
Steering17000—
Unknown or other10010—
Service brakes8304—
Fuel/propulsion system7100—
Exterior lighting6100—
Air bags5302—
Engine4100—
Vehicle speed control3100—
Power train3000—
Back over preventionWarnings; Rearview system braking3100—
Suspension3000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.