Model year record

2003 Chevrolet Silverado 3500 recalls & problems

The 2003 Chevrolet Silverado 3500 has 1 safety recall and 42 owner complaints on file with NHTSA. The most-reported problem area is service brakes, hydraulic (14 complaints).

Recalls1safety recalls

Complaints42filed by owners

Crashes · fires0 · 1reported in complaints

Injuries · deaths0 · 0reported in complaints

Safety recalls

Fuel system, gasolineMay 19, 2006

Fuel system, gasoline

Recall 06E04300088,303 vehicles

Problem: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Fix: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

What owners report

Problem area	Complaints	Fires	Typical mileage*
Service brakes, hydraulicAntilock/traction control/electronic limited slip › Control unit/module	14	0	57,290 mi
Service brakes	10	0	107,562 mi
Electrical systemInstrument cluster/panel	6	1	111,128 mi
Power trainTransfer case (4-wheel drive); Driveline	4	0	73,202 mi
Engine and engine coolingEngine › Diesel; Engine	3	0	68,966 mi
Fuel system, diesel	3	0	56,000 mi
SteeringGear box › Shaft sector	2	0	—
Tires	2	0	—
EquipmentElectrical › Radio/tape deck/cd etc.	2	0	—
Exterior lighting	2	1	—
Engine	2	0	—
Fuel/propulsion system	2	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Service brakes
DRIVING THROUGH A RURAL TOWN GOING ABOUT 45 MILES AN HOUR, I APPLIED THE BRAKES AND THEY WERE VERY SOFT, BRAKE PEDAL WENT NEAR THE FLOOR, EASED IT HOME ON FRONT BRAKES (AS REAR LINE HAD RUPTURED). UPON INSPECTION BRAKE LINE HAD RUSTED IN TWO JUST BEHIND THE FUEL TANK (LONG SECTION HAD RUSTED AWAY). REPLACED LINE GOING TO REAR BRAKES.
Oct 22, 2014 · 108,000 miles
Power train
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 3500. WHILE DRIVING APPROXIMATELY 4 MPH, THE CLUTCH PANEL ASSEMBLY FRACTURED INTO THE FLOORBOARD WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND A DEALER ON TWO SEPARATE OCCASIONS WHERE IT WAS DIAGNOSED THAT THE CLUTCH PANEL FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BOTH TIMES, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 85,337.
May 17, 2016 · 85,337 miles
Fuel/propulsion system
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE ENGINE STALLED AND THERE WAS AN ABNORMAL NOISE. THE CONTACT WAS A CERTIFIED MECHANIC AND DIAGNOSED THAT THE FUEL INJECTOR FAILED. THE VEHICLE WAS RESTARTED AND THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 186,444.
Oct 17, 2015 · 186,444 miles
Service brakes
WAS DRIVING ALONG AT APPROXIMATELY 40 MILES AN HOUR WHEN TO APPLY THE BRAKES THE BRAKE LINE RUPTURED AND I HAD TO STEER OFF THE ROAD INTO DITCH. *TR
Dec 27, 2014 · 140,880 miles
Service brakes
I WAS DRIVING TO WORK IN THE MORNING ON 9/23/14 AND WENT TO APPLY THE BRAKES TO SLOW DOWN, WHEN THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. I WAS ABLE TO SLOW DOWN WHILE DOWN SHIFTING THE TRANSMISSION AND NARROWLY MISSING HITTING THE VEHICLE IN FRONT OF ME. I PULLED OVER AND NOTICED BRAKE FLUID LEAKING FROM BENEATH THE BRAKE MASTER CYLINDER. I PURCHASED A LARGE BOTTLE OF BRAKE FLUID FROM A GAS STATION AND CONTINUED TO FILL THE BRAKE RESERVOIR UNTIL I MADE IT BACK TO MY LOCAL AUTO REPAIR FACILITY. DURING THE SHOP'S INVESTIGATION, THEY DISCOVERED THAT A STEEL BRAKE LINE HAD BURST DUE TO RUST. IN FURTHER INVESTIGATION THEY NOTICED THAT ALL STEEL BRAKE LINES NEEDED TO BE REPLACED, BECAUSE…
Sep 23, 2014 · 107,124 miles
Service brakes
THANK GOD MY HUSBAND WAS WITH ME AND KNEW WHAT TO DO. I WAS DRIVING. AS WE WERE GOING DOWN THE INTERSTATE AT 65 MPH WE HEAR A NOISE NOT HAVING A CLUE IN THE WORLD. HE SAID WE NEED TO FIND A PULL OFF AND SEE WHAT THAT COULD BE. AS I WENT TO EXIT OFF I DISCOVERED I HAD NO BRAKES. NONE WHATSOEVER. AS MY HUSBAND GETS IT TO A STOP WE DISCOVER BRAKE FLUID POURING OUT FROM BEHIND THE FUEL TANK AND BETWEEN THE CAB. I WAS PANICKING. MY HUSBAND CRAWLS UP UNDER IT TO DISCOVER ALL THE BRAKE LINES ARE RUSTED OUT AND BUSTED. WE PURCHASED THIS VEHICLE THE FIRST OF MARCH 2014 FROM JERRY (TODD) HUNT AUTO SALE IN LEXINGTON NC. HOW COULD HE EVEN BE ALLOWED TO SELL SUCH AN UNSAFE VEHICLE? THAT WAS A MATTER OF…
Aug 12, 2014 · 188,000 miles
Parking brake › Driveline › Hydraulic › Hoses, lines/piping, and fittings
TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE BRAKES FAILED WITH NO WARNING. THE CONTACT ATTEMPTED TO DRIVE THE VEHICLE ON A RESIDENTIAL ROAD AND UPON APPLYING THE BRAKES, THE PEDAL EXTENDED TO THE FLOORBOARD. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE ONTO THE EMERGENCY LANE, NOTICED THERE WAS A LEAK UNDERNEATH THE VEHICLE AND THAT THE BRAKE LINE HAD BURST. THE VEHICLE WAS SCHEDULED TO BE INSPECTED AND REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 121,938.
Jun 1, 2014 · 121,938 miles
Electrical systemFire
FIRST COMPLAINT FOR THIS PROBLEM WAS REPORTED ON 10/21/10. COMPLAINT #10361641. SAME PROBLEM AGAIN DTR LIGHT ON RIGHT SIDE OUT,SMELLED BURNING WIRE SAW THAT THE SAME THING HAPPENED AGAIN. WIRES LEADING TO LIGHT ASSEMBLY MELTED AND ALSO MELTED THE SOCKET AGAIN. I THINK THIS COULD POSSIBLY LEAD TO SOME SORT OF ELECTRICAL FIRE IN THE ENGINE COMPARTMENT. I FIXED THE PROBLEM MYSELF THE FIRST TIME AND WILL DO SO THIS TIME. *JS
Apr 25, 2014 · 140,506 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.