The 2006 Dodge Ram 3500 has 11 safety recalls and 258 owner complaints on file with NHTSA. The most-reported problem area is steering (78 complaints).
Recalls11safety recalls
Complaints258filed by owners
Crashes · fires15 · 4reported in complaints
Injuries · deaths6 · 2reported in complaints
2 recalls for this model year carries an NHTSA do not drive advisory. Check your VIN at nhtsa.gov/recalls.
Safety recalls
Air bags › Frontal › Passenger side › Inflator module
NHTSA recall 16V352000 · May 24, 2016 · 4,648,270 vehicles · opened after NHTSA action (ODI)
NHTSA advisory: do not drive affected vehicles until repaired.
Problem: Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.
Risk: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Fix: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.
Air bags › Frontal › Driver side › Inflator module
NHTSA recall 15V313000 · May 26, 2015 · 4,077,169 vehicles · opened after NHTSA action (ODI)
NHTSA advisory: do not drive affected vehicles until repaired.
Problem: Chrysler (FCA US LLC) is recalling certain model year 2005-2009 Dodge Ram 2500, 2004-2008 Dodge Ram 1500 and Durango, 2006-2009 Dodge Ram 3500, 2008-2010 Dodge Ram 4500 and 5500, 2007-2008 Chrysler Aspen, 2005-2010 Chrysler 300, 300C, 300S, and SRT8, 2006-2010 Dodge Charger, 2005-2008 Magnum, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.
Risk: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the affected Chrysler and Dodge owners and Mitsubishi will notify the affected Raider owners. Dealers will replace the driver's frontal air bag inflator, free of charge. The recall began for Chrylser on June 8, 2015. The recall for Mitsubishi started on June 24, 2015. Chrysler and Dodge owners may contact Chrysler customer service at 1-800-853-1403. Mitsubishi owners may call 1-888-648-7820. Chrysler's number for this recall is R25. Note: This recall supersedes recall 14V817 in its entirety. Vehicles that have had their driver side frontal air bag replaced previously need to have their air bag replaced under this recall as well.
Electrical system › Ignition › Switch
NHTSA recall 14V795000 · Dec 16, 2014 · 54,164 vehicles · opened after NHTSA action (ODI)
Problem: Chrysler Group LLC (Chrysler) is recalling certain model year 2006-2007 Dodge Ram 1500, 2500, 3500, Dakota, and 2006 Mitsubishi Raider vehicles manufactured July 1, 2005, to July 31, 2006 with manual transmissions. The return springs in the clutch ignition interlock switch may break.
Risk: Broken springs can result in a no-start condition, or cause unintended movement when the ignition is cranked, increasing the risk of a vehicle crash.
Fix: Chrysler will notify owners, and dealers will replace the clutch ignition interlock switch, free of charge. The recall began on March 27, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P80.
Steering › Linkages › Tie rod assembly
NHTSA recall 13V528000 · Nov 6, 2013 · 706,664 vehicles
Problem: Chrysler Group LLC (Chrysler) is recalling certain model year 2003-2008 Dodge RAM 2500 4x4 and 3500 4x4, model year 2007-2008 Dodge RAM 3500 4x2 Cab Chassis and model year 2006-2008 Dodge RAM 1500 Mega Cab 4x4 trucks manufactured February 12, 2002, through February 13, 2008. The left tie rod assembly may break.
Risk: A failure of the tie rod assembly may result in a loss of steering control, increasing the risk of a crash.
Fix: Chrysler notified owners and launched its recall campaign in January 2014. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N62.
Steering › Linkages › Tie rod assembly
NHTSA recall 11V350000 · Jul 6, 2011 · 242,780 vehicles · opened after NHTSA action (ODI)
Problem: CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2008-2011 DODGE RAM 2500/3500 4X4, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH MARCH 28, 2011; MODEL YEAR 2008-2011 DODGE RAM 3500 CAB CHASSIS 4X2, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH MARCH 28, 2011; AND MODEL YEAR 2008 DODGE RAM 1500 MEGA CAB 4X4, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH AUGUST 15, 2008, BECAUSE THE LEFT TIE ROD BALL STUD MAY FRACTURE. THIS CONDITION TENDS TO OCCUR DURING LOW SPEED PARKING LOT TYPE MANEUVERS WHEN THE CUSTOMER IS MAKING A TIGHT TURN. ADDITIONALLY, MODEL YEAR 2003-2008 DODGE RAM 2500/3500 VEHICLES MAY HAVE RECEIVED THE AFFECTED TIE ROD ASSEMBLY AS A REPLACEMENT PART DURING NORMAL SERVICE.
Risk: THIS CONDITION COULD RESULT IN THE POTENTIAL LOSS OF DIRECTIONAL STABILITY IN THE LEFT HAND FRONT WHEEL, INCREASING THE RISK OF A CRASH.
Fix: DEALERS WILL INSPECT THE TIE ROD ENDS FOR RELATIVE ORIENTATION AND REPLACE THE LEFT OUTER TIE ROD AS REQUIRED AND PERFORM A FRONT END TOE ALIGNMENT AS NEEDED. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 3, 2011. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Steering › Gear box › Shaft pitman
NHTSA recall 10E013000 · May 3, 2010 · 1,500 vehicles
Problem: FABTECH IS RECALLING CERTAIN AFTERMARKET REPLACEMENT PITMAN ARMS, P/NOS. FTS93001 AND FT44039, INSTALLED FOR USE ON CERTAIN 2003 THROUGH 2008 DODGE 2500 4WD, 3500 4WD, AND 1500 4WD MEGA CAB VEHICLES. THE PITMAN ARM CAN FRACTURE AND BREAK AWAY FROM THE STEERING BOX CAUSING TOTAL LOSS OF STEERING CONTROL.
Risk: STEERING LOSS COULD RESULT IN A VEHICLE CRASH POSSIBLY RESULTING IN PROPERTY DAMAGE, INJURY OR DEATH.
Fix: FABTECH WILL NOTIFY OWNERS AND AUTHORIZED INSTALLERS WILL INSPECT FOR DEFECTIVE PITMAN ARM AND REPLACE IF NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 24, 2010. OWNERS MAY CONTACT FABTECH AT 1-877-432-2832.
Visibility › Glass, side/rear
NHTSA recall 07E104000 · Dec 11, 2007 · 1,657 vehicles
Problem: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
Risk: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
Fix: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Suspension
NHTSA recall 07E009000 · Feb 1, 2007 · 3,350 vehicles
Problem: CERTAIN LKI ENTERPRISES, INC., BRAND NAME SUPERLIFT SUSPENSION, PITMAN ARMS SOLD AS REPLACEMENT EQUIPMENT FOR 2003-2007 DODGE RAM 2500 AND 3500 4X4 LIGHT TRUCKS. DUE TO INADEQUATE HEAT TREATMENT DURING PRODUCTION, THE AFFECTED PITMAN ARMS MAY DEVELOP CRACKS IN THE UPPER SPLINED ATTACHMENT ATTACHMENT TO THE STEERING OUTPUT SHAFT. MOVEMENT BETWEEN THE PITMAN ARM AND THE OUTPUT SHAFT MAY DEFORM SPLINES, RESULTING IN PREMATURE WEAR AND FATIGUE FAILURE OF THE AFFECTED PITMAN ARM.
Risk: PITMAN ARM WEAR OR FAILURE MAY LEAD TO LOSS OF VEHICLE CONTROL, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: LKI WILL NOTIFY OWNERS AND REPLACE THE PITMAN ARM, IF NECESSARY. THE RECALL BEGAN ON MARCH 12, 2007. OWNERS MAY CONTACT LKI AT 1-800-551-4955.
Visibility › Rearview mirrors/devices
NHTSA recall 06V380000 · Oct 10, 2006 · 309 vehicles
Problem: CERTAIN TRUCKS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 111, "REAR VIEW MIRRORS". THE RIGHT OUTSIDE REAR VIEW MIRROR GLASS HAS A CURVED (CONVEX) MIRROR GLASS INSTALLED INSTEAD OF FLAT GLASS. CURVED GLASS CREATES A WIDER VIEW, BUT DISPLAYS IMAGES FURTHER AWAY THAN THEY ACTUALLY ARE.
Risk: DRIVERS OF LARGE VEHICLES MAY HAVE DIFFICULTY JUDGING DISTANCE RELATIONSHIPS, WHICH COULD CAUSE A CRASH WITHOUT PRIOR WARNING.
Fix: DEALERS WILL REPLACE THE RIGHT OUTSIDE CONVEX MIRROR GLASS WITH A FLAT MIRROR GLASS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 10, 2006. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Exterior lighting
NHTSA recall 06V073000 · Mar 9, 2006 · 279 vehicles
Problem: CERTAIN TRUCKS EQUIPPED WITH DUAL REAR WHEELS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT." THE TRUCKS MAY HAVE BEEN INADVERTENTLY MANUFACTURED WITHOUT THE ROOF MOUNTED CAB CLEARANCE LAMPS.
Risk: WITHOUT THESE LAMPS, OTHER VEHICLE OPERATORS MAY NOT DETECT THE INCREASED WIDTH OF THE VEHICLE WHICH COULD CAUSE A CRASH WITHOUT WARNING.
Fix: DEALERS WILL INSTALL CAB CLEARANCE LIGHTS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Service brakes, hydraulic › Antilock/traction control/electronic limited slip › Control unit/module
NHTSA recall 06V038000 · Feb 9, 2006 · 39,274 vehicles
Problem: ON CERTAIN PICKUP TRUCKS EQUIPPED WITH FOUR-WHEEL ANTILOCK BRAKE SYSTEMS (ABS), THE ABS ELECTRONIC CONTROL UNIT (ECU) MAY CAUSE A LOSS OF FRONT TO REAR BRAKE BALANCE, AND THE REAR BRAKES COULD LOCK UP PREMATURELY DURING CERTAIN BRAKING CONDITIONS.
Risk: THIS COULD RESULT IN A LOSS OF VEHICLE CONTROL AND CAUSE A CRASH WITHOUT WARNING.
Fix: DEALERS WILL REPLACE THE ABS ECU. THE RECALL IS EXPECTED TO BEGIN DURING THE WEEK OF JULY 17, 2006. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Steering Linkages › Tie rod assembly; Linkages
78
8
0
1
97,502 mi
Electrical system Ignition › Module; Wiring
53
0
3
0
80,000 mi
Exterior lighting Turn signal; Turn signal › Switch
45
1
0
0
70,500 mi
Air bags Frontal
33
4
0
5
135,302 mi
Visibility Windshield wiper/washer; Defroster/defogger/hvac system
25
0
0
0
43,261 mi
Power train Automatic transmission; Clutch assembly
22
2
0
0
80,500 mi
Suspension Front; Rear
20
2
0
0
80,000 mi
Tires Tread/belt; Pressure monitoring and regulating systems
Service brakes, hydraulic Antilock/traction control/electronic limited slip; Pedals and linkages
6
1
0
0
31,250 mi
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Oct 4, 2026 · 177,000 milesElectrical system › Instrument panel › Speedometer/odometer Odometer Fraud. The contact purchased a 2006 Dodge RAM 3500. It was discovered that there was a mileage discrepancy. The vehicle was a private sale. At the time of purchase, the vehicle mileage was 107,460; however, a Carfax report listed the mileage as 177,000.
May 24, 2016Air bags Takata recall. The contact owns a 2006 Dodge Ram 3500. The contact received notification of NHTSA Campaign Number: 16V352000 (Air Bags) however, the part to do the recall repair was unavailable. The dealer stated they were only able to obtain parts for two vehicles at a time. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue and informed the contact that there were no restrictions set in place regarding the number of parts provided to the dealer. The contact had not experienced a failure. Parts distribution disconnect.
Oct 5, 2020 · 180,000 milesSteering TL* THE CONTACT OWNS A 2006 DODGE RAM 3500. THE CONTACT STATED THAT WHILE DRIVING, THE STEERING WHEEL WOBBLED VIOLENTLY. THE VEHICLE WAS TAKEN TO SIMI VALLEY CHRYSLER DODGE JEEP RAM (2350 FIRST ST, SIMI VALLEY, CA 93065) WHERE THE DEALER DECLINED TO SERVICE THE VEHICLE DUE TO THE PART NOT BEING UNDER RECALL. THE VEHICLE WAS NEXT TAKEN TO CROWN DODGE CHRYSLER JEEP RAM (6300 KING DR, VENTURA, CA 93003) AND THE CONTACT WAS PROVIDED THE SAME INFORMATION AS THE FIRST DEALER. THE CONTACT WAS ALSO INFORMED THAT THE ENTIRE FRONT-END NEEDED TO BE REPLACED. THE VEHICLE REMAINED AT THE DEALER. THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER 13V528000 (STEERING). THE CONTACT STATED THAT THE RECALL…
Feb 20, 2011 · 45,000 milesVisibility/wiper TL* THE CONTACT OWNS A 2006 DODGE RAM 3500. THE CONTACT STATED THAT WHILE DRIVING DURING INCLEMENT WEATHER WITH THE AIR OR HEATER ACTIVATED DURING WINTER OR DURING RAIN FALL, THE WINDSHIELD BECAME EXTREMELY FOGGY. THE CONTACT PULLED OVER AND MANUALLY CLEANED THE WINDSHIELD IN ORDER TO SEE OUT OF THE WINDSHIELD. THE CONTACT STATED THAT SEVERAL UNKNOWN DEALERS WERE CONTACTED AND HE WAS INFORMED THAT THE FAILURE WAS DUE TO THE BLEND DOOR IN THE HVAC SYSTEM CEASING IN PLACE. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS CONCERNED ABOUT THE SAFETY OF HIMSELF AND OTHER VEHICLE OPERATORS. THE MANUFACTURER WAS CONTACTED AND INFORMED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE 45,000.
Nov 1, 2018 · 290,000 miles · crashSteering TL* THE CONTACT OWNS A 2006 DODGE RAM 3500. THE CONTACT STATED THAT THE DRIVERS SIDE TIE ROD FRACTURED IN AN ACCIDENT. THE VEHICLE WENT OFF THE ROAD INTO THE EMBANKMENT THAT STOPPED THE VEHICLE. THERE WERE NO INJURIES AND A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS TOWED BACK THE CONTACT'S HOME. THERE WERE NO DEALER WITHIN A 100 MILES SO THE CONTACT PURCHASED THE PARTS AND HAD REPAIRS DONE BY AN INDEPENDENT MECHANIC. THE MANUFACTURER INFORMED THAT THE STEERING SYSTEM HAD BEEN UPGRADED THE MANUFACTURER DENIED THE CONTACT REIMBURSEMENT SINCE THE REPLACEMENT PARTS WERE NOT MANUFACTURER APPROVED. THE CONTACT WAS UNAWARE THAT THERE WERE FOUR RECALLS ON VEHICLE SINCE HE HAD JUST BOUGHT THE…
Apr 10, 2019Steering TL* THE CONTACT OWNS A 2006 DODGE RAM 3500. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED WITHOUT WARNING AND THE STEERING WHEEL WAS EXTREMELY DIFFICULT TO MANEUVER IN EITHER DIRECTION. PERFORMANCE AUTOMOTIVE GROUP (2710 AIRPORT RD, JACKSON, MI 49202, (517) 789-7151) DIAGNOSED THAT THE INTERMEDIATE STEERING SHAFT AND U JOINT WERE FAULTY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.
Apr 15, 2019 · 68,000 milesSteering TL* THE CONTACT OWNS A 2006 DODGE RAM 3500. WHILE DRIVING APPROXIMATELY 55 MPH AND ATTEMPTING TO MAKE A U-TURN, THE STEERING LOST POWER WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE IT WAS DETERMINED THAT THERE WAS NO RECALL. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED THE CONTACT TO NHTSA. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 68,000.
Apr 16, 2019 · 189,000 miles · fireElectrical system ON THE NIGHT OF APR 16, 2019 IT SAME LIKE EVERYDAY I WENT HOME FROM WORK BACK UP MY TRUCK IN THE DRIVEWAY TURN OFF AND GOT IN THE HOUSE FORGOT MY IPAD WENT BACK OUT AND GET IT ,BACK IN THE HOUSE WENT TO TAKE THE SHOWER AND THEN FIVE MINUTES LATER THE TRUCK BURN DOWN, THE FIRE TRUCK CAME THEY PUT OUT THE FIRE, AND I GOT THE REPORT SAID ENGINE AREA, RUNNING GEAR, WHEEL AREA.
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
EA21002 · opened Sep 17, 2021 · openDesiccated Air Bag Inflator Rupture From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled…
EA15001 · opened Feb 24, 2015 · open · led to recall 14V668Air Bag Inflator Rupture The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico,…
AQ14003 · opened Oct 20, 2014 · closed May 16, 2016Chrysler's execution of 13V-528 & 529 RMD opened this audit query (AQ) investigation in order to better understand and evaluate Chrysler's process(es) for timely and efficient execution of its safety recall campaigns, including its oversight and management of its parts division Mopar.Prior to opening this investigation, RMD had raised concerns with the company related to its execution of two safety recalls, 13V-528 and 13V-529, both of which involved safety defects that could cause the involved vehicles, FCA?s heavier Dodge Ram trucks, to lose steering control suddenly and without warning.Specifically, RMD inquired about the availability of parts for recall repairs, by email and phone on January 15, 2014 and February 19, 2014, due to the volume of complaints it was receiving from owners alleging parts scarcity and parts restrictions. FCA steadfastly denied it had placed parts restrictions on its dealers to manage issues of…
PE14016 · opened Jun 11, 2014 · closed Mar 2, 2015 · led to recall 13V172000Air Bag Inflator Rupture The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico,…
PE14013 · opened May 19, 2014 · closed Dec 23, 2014 · led to recall 14V795000Clutch Interlock Switch Malfunction On December 16, 2104, Chrysler Group LLC submitted a Safety Recall Report to NHTSA describing a defect in the clutch ignition interlock switches in approximately 66,819 model year (MY) 2006 through early-2007 Dodge Ram Trucks, Dodge Dakota, and Mitsubishi Raider vehicles equipped with manual transmissions and built between July 1, 2005 and July 31, 2006 (NHTSA Recall No. 14V-795, Chrysler Recall No. P80), including 38,969 MY 2006 Dodge Ram 2500 and 3500 vehicles that are part of the subject vehicle population for PE14-013.Chrysler's Safety Report states that:1) the clutch ignition interlock switch return springs may experience fatigue failure due to material issues; 2) if the return springs are broken, the switch contacts may not reflect actual clutch pedal position; and 3) the failures could result in a vehicle experiencing unintended movement if the ignition is cranked when the clutch…
PE08059 · opened Oct 7, 2008 · closed Apr 17, 2009TURN SIGNAL MALFUNCTION ODI HAS CLOSED THIS INVESTIGATION BASED ON A REVIEW OF THE COMPLAINTS, OTHER FIELD DATA AND TECHNICAL DATA SUBMITTED BY CHRYSLER TO THE AGENCY.CHRYSLER REPORTS THAT THE MULTIFUNCTION SWITCH IS HARD WIRED INTO THE INSTRUMENT CLUSTER (IC) AND THE CLUSTER DECIDES WHICH DIRECTION HAS BEEN SELECTED BASED ON AN ELECTRICAL SIGNAL FROM THE MULTIFUNCTION SWITCH.THE IC SENDS A SIGNAL TO THE VEHICLE'S TOTALLY INTEGRATED POWER MODULE (TIPM) AND THE TIPM RESPONDS BY CONTROLLING THE VOLTAGE AND FLASH RATE OF THE EXTERIOR TURN SIGNAL LAMPS AND THE INSTRUMENT PANEL INDICATOR.CHRYSLER'S TESTING FOUND THAT IMPROPER LEVELS OF RESISTANCE WITHIN THE MULTIFUNCTION SWITCH MAY RESULT IN THE IC SELECTING THE WRONG DIRECTION.COMPLAINANTS SAY THAT WHEN THE TURN SIGNAL IS USED, THE VEHICLE MAY SIGNAL THE OPPOSITE DIRECTION AND THAT THE PROBLEM IS OFTEN INTERMITTENT.THIS WOULD BE EVIDENT FROM THE TURN INDICATOR…