2011 Ford Fusion recalls & problems

Safety recalls

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

• Steering

  The power steering is messed up

  Oct 15, 2026
• Electrical systemFire

  The vehicle caught fire July 7, 2026 after it was parked and we were in bed, woke up to the front dash and under the steering wheel being melted. The ignition was melted severe damage to the entire driver's side

  Jul 5, 2026
• Steering

  My mom’s 2011 Ford Fusion SEL experienced a loss of electric power steering assistance. I cannot determine the exact moment the failure occurred. When I started the vehicle and attempted to drive away, I noticed that the steering wheel was extremely stiff. The dashboard displayed a “Power Steering Assist Fault” warning. The steering assistance has not returned, including after replacing the vehicle’s battery. I diagnosed the vehicle using FORScan, which identified the following diagnostic trouble codes in the Power Steering Control Module (PSCM): U3000:96-C8 — Control Module, Component Internal Failure. C200C:2F-48 — Steering Shaft Torque Sensor 2, Signal Erratic. Both codes…

  Oct 9, 2026
• Steering

  The contact owns a 2011 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle suddenly lost power steering assist, nearly causing the contact to lose steering control as the steering locked up, and an audible warning chime sounded. The contact safely maintained control of the vehicle and observed that a power steering warning light was illuminated. The contact associated the failure with NHTSA Campaign Number: 15V340000 (Steering); however, the VIN was not included in the recall. The vehicle was towed to the residence. The manufacturer was notified of the failure. The failure mileage was 100,000.

  Sep 1, 2026 · 100,000 miles
• Steering

  The contact owns a 2011 Ford Fusion. The contact stated that while his daughter was driving 35 MPH and making a turn, the vehicle almost crashed into the neighbor's lawn because the steering wheel had seized. The contact's daughter stated that the steering wheel was firm and required extra effort to turn the steering wheel. Additionally, at the time of the failure, the contact's daughter claimed that there were three dinging sounds, like when putting the keys into the ignition of the vehicle. An unknown warning light was illuminated. The failure was a recurring failure. The contact associated the failure with NHTSA Campaign Number: 15V340000 (Steering); however, the VIN was not included in…

  Mar 29, 2026 · 211,000 miles
• Steering

  I am filing an official complaint against Grieco Ford of Fort Lauderdale regarding Safety Recall 15S18 (NHTSA Campaign 15V340) for my 2011 Ford Fusion. The official recall status is 'Recall Incomplete'. The dealership refused to perform the mandatory safety repair, claiming that the vehicle's factory warranty has expired. According to federal law, safety recalls do not expire and must be performed free of charge regardless of warranty status. Because of this unlawful refusal, my vehicle remains deactivated on Lyft, causing me immediate loss of income. Please investigate this dealership's failure to remedy a federal safety recall.

  Oct 9, 2026
• Steering

  The contact owns a 2011 Ford Fusion. The contact stated that while driving at various speeds, the steering wheel became stiff and excessive force was needed to make a left or right turn. The power steering assist and Advancetrac warning lights were illuminated. The vehicle was taken to a local dealer where it was diagnosed and confirmed that the rack and pinion needed to be replaced. The contact stated that the vehicle was previously taken to a local independent mechanic; however, the failure was not duplicated. The manufacturer was made aware of the failure. The failure mileage was approximately 56,000.

  Oct 6, 2026 · 56,000 miles
• Steering

  My steering got rough out of nowhere I just been driving regular I need help. Because I almost crashed

  Sep 30, 2026

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

• Power Steering FailureClosed

  On September 28, 2016, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE16-011) to investigate claims of power steering assist loss on model year (MY) 2010 Ford Fusion vehicles. During the PE, ODI received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at various speeds with no warning. Ford Motor Company (Ford) provided 1,851 unique reports and 1,720 warranty claims related to the alleged problem. It should be noted that as the result of investigation PE14-030, Ford conducted a safety recall (15V-340) ofMY 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist. On November 20, 2017, PE16-011 was upgraded to this Engineering Analysis (EA17-004) to further assess the scope, frequency, and…

  EA17004 · opened Nov 20, 2017 · closed Feb 9, 2024
• Electric power steering failureClosedLed to recall 15V340000

  The Office of Defects Investigation (ODI) opened a preliminary evaluation to investigate complaints of the loss of power steering while driving. The subject vehicles are equipped with a rack mounted Electric Power Assisted Steering (EPAS) unit.Some of the complaints alleged that the steering assist failed and resulted in increased steering efforts that contributed to a loss of control and in some cases a crash.The EPAS system was manufactured by TRW Automotive for Ford and was designated as Generation I.These units were first produced and put into vehicle production in July 2008 beginning with the model year (MY) 2010 Ford Fusion and Mercury Milan.The system is comprised of a mechanical steering rack-and-pinion gear with torque sensor, electric assist motor, motor position sensor and a power steering control module (PSCM). The PSCM is self-monitoring and designed to detect faults within…

  PE14030 · opened Oct 2, 2014 · closed Sep 10, 2015
• Electronic Throttle Body MalfunctionClosed

  On February 21, 2013, the Office of Defects Investigations (ODI) opened Preliminary Evaluation PE13-003 to investigate allegations of electronic throttle body (ETB) failures resulting in sudden reduction of engine power in model year (MY) 2009-2013 Ford Escape, Fusion, Mariner and Milan vehicles. During this investigation, Ford identified a condition in subject vehicles equipped with 2.5L and 3.0L engines that may result in a sudden reduction of engine power.According to Ford, the ETB internal motor contacts may develop a high resistance material buildup condition on the commutator, resulting in intermittent electrical connectivity and reduced engine power. When this condition occurs, the Malfunction Indicator Lamp (MIL) or Wrench light will illuminate and the vehicle may enter a limited limp home mode.Ford?s trade name for the feature is Failure Mode Effects Management (FMEM) mode.In…

  PE13003 · opened Feb 21, 2013 · closed Feb 28, 2014
• Floor mat interference with acceleratorClosedLed to recall 14E028000

  On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two…

  EA12009 · opened Dec 12, 2012 · closed Jun 12, 2014