The 1996 Pontiac Sunfire has 10 safety recalls and 201 owner complaints on file with NHTSA. The most-reported problem area is engine and engine cooling (54 complaints).
Recalls10safety recalls
Complaints201filed by owners
Crashes · fires30 · 11reported in complaints
Injuries · deaths24 · 0reported in complaints
Safety recalls
Steering
NHTSA recall 08E063000 · Oct 17, 2008 · 3,855 vehicles
Problem: DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
Risk: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.
Fuel system, gasoline › Delivery › Fuel pump
NHTSA recall 07E015000 · Feb 26, 2007 · 3,124 vehicles
Problem: CERTAIN DELPHI AFTERMARKET FUEL PUMP MODULES / MODULE RESERVOIR ASSEMBLIES (MRA) THAT WERE SOLD FOR USE ON THE ABOVE LISTED VEHICLES. DURING PRODUCTION THE MRAS VENT AND FUEL RETURN TUBES WERE REVERSED. THIS CONDITION CAN RESULT IN THE VEHICLE NOT RUNNING CORRECTLY (IDLE ROUGH AND/OR STALL) DUE TO AN OVERLY RICH FUEL BLEND OR THE VEHICLE'S EVAPORATIVE EMISSION CARBON CANISTER MAY LEAK FUEL.
Risk: A STALLED VEHICLE CAN INCREASE THE RISK OF A VEHICLE CRASH. A FUEL LEAK CAN RESULT IN A FIRE.
Fix: DELPHI WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE MRAS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2007. OWNERS CAN CONTACT DELPHI AT 1-877-335-7443.
Exterior lighting
NHTSA recall 06E026000 · Mar 23, 2006 · 61,944 vehicles · opened after NHTSA action (OVSC)
Problem: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Steering › Rack and pinion
NHTSA recall 02V286000 · Nov 4, 2002 · 1,159,156 vehicles · opened after NHTSA action (ODI)
Problem: CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.
Risk: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.
Fix: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
Electrical system › Ignition › Switch
NHTSA recall 02V070000 · Mar 6, 2002 · 1,589,948 vehicles · opened after NHTSA action (ODI)
Problem: ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Risk: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.
Fix: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.
Suspension › Rear
NHTSA recall 98V319000 · Dec 15, 1998 · 27,083 vehicles
Problem: VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.
Risk: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.
Fix: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.
Air bags
NHTSA recall 98V146000 · Jun 29, 1998 · 675,302 vehicles · opened after NHTSA action (ODI)
Problem: VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.
Risk: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.
Fix: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.
Interior lighting
NHTSA recall 98V027000 · Feb 17, 1998 · 249,420 vehicles
Problem: VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."
Risk: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.
Fix: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.
NHTSA recall 96V250000 · Dec 17, 1996 · 270,014 vehicles
Problem: THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Risk: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.
Fix: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.
Vehicle speed control
NHTSA recall 95V201000 · Oct 23, 1995 · 360 vehicles
Problem: THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.
Risk: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.
Fix: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.
Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.
Crash test ratings
1996 Pontiac Sunfire 4-DR.
Overall
Not Rated
Frontal crash
Not Rated
Side crash
Not Rated
Rollover
Not Rated
NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.
Fuel economy
Sunfire
26mpg combined
City / highway
22 / 33 mpg
Fuel
Regular Gasoline
2.2 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,600/year to fuel
Sunfire
25mpg combined
City / highway
22 / 31 mpg
Fuel
Regular Gasoline
2.2 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,700/year to fuel
Sunfire
24mpg combined
City / highway
21 / 29 mpg
Fuel
Regular Gasoline
2.2 L · 4 cyl · Automatic 3-spd · Front-Wheel Drive · about $2,800/year to fuel
Sunfire
23mpg combined
City / highway
19 / 29 mpg
Fuel
Regular Gasoline
2.4 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,900/year to fuel
Sunfire
23mpg combined
City / highway
20 / 30 mpg
Fuel
Regular Gasoline
2.4 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,900/year to fuel
EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.
What owners report
Problem area
Complaints
Crashes
Fires
Injuries
Typical mileage*
Engine and engine cooling Engine; Engine › Gasoline
54
0
0
0
136,050 mi
Electrical system Ignition; Ignition › Switch
42
1
9
1
119,000 mi
Air bags Frontal
33
16
1
15
194,800 mi
Service brakes, hydraulic Antilock/traction control/electronic limited slip; Foundation components › Disc › Rotor
29
9
0
8
160,000 mi
Power train Automatic transmission; Clutch assembly
23
1
0
0
—
Steering Rack and pinion; Steering wheel/handle bar
*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Recent owner complaints
Jul 21, 2016 · 257,895 milesFuel/propulsion system SUNFIRE WON'T START A SOMETHING WITH FUEL PUMP
May 17, 2006 · 137,000 miles · crash · fire · 1 injuryAir bags MY WRECK HAPPENED IN 2006. THE AIR BAG DEPLOYED AND CRUSHED MY FACE I HAD TO HAVE TITANIUM PLATES PUT IN MY FACE CRASHED MY LEGS BROKE MANY BONES.
May 31, 2013 · 209,600 milesAir bags TL* THE CONTACT OWNS A 1996 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE PARKED, THE DRIVER'S SIDE AIR BAG DEPLOYED INADVERTENTLY. THE CONTACT THEN SHIFTED INTO REVERSE AND THE PASSENGER'S SIDE AIR BAG DEPLOYED INADVERTENTLY. THE CONTACT HAD NOT BEEN INVOLVED IN A CRASH. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE INCIDENT. THE APPROXIMATE FAILURE MILEAGE WAS 209,600. *TR
May 1, 2011 · 75,000 milesPower train › Manual transmission NUMEROUS FAILURES WITH MY CAR I AM ONLY LISTING THE ONES WHICH HAVE HAPPENED MORE THAN ONCE 1..TRANSMISSION FAILURE, TRANSMISSION FAILED 3 TIMES FIRST TIME WHILE TRAVELING 35MPH CAR CAME TO A DEAD STOP TIRES LOCKED UP, CAR WOULD NOT EVEN ROLL, CAUSING NEAR ACCIDENT. 2...WINDOW MOTORS FAILED TWICE ON EACH EACH DOOR OF MY 4 DOOR CAR 3...HEADLIGHT SWITCH HAS FAILED 3 TIMES CAUSING DANGEROUS SITUATION AT NIGHT 4...SEVERE WATER LEAK IN TRUNK AREA , WATER GETTING IN THROUGH FENDER WELL OR TRUNK UNDERBODY, CAUSED SO MUCH TO PUDDLE UP A MUSHROOM STARTED GROWING FROM BACK SEAT,... WATER PUDDLED UNDERNEATH CARPET IN SPARE TIRE AREA SO IT WAS NOT VISIBLE TO NAKED EYE, BUT WAS SLOSHING BACK AND FORTH…
Feb 22, 2011 · 188,300 milesService brakes, hydraulic 1996 PONTIAC SUNFIRE 2.2L. REAR RIGHT BRAKE LOCKS. CAUSES THE CAR TO SHUDDER AND DIFFICULT TO STOP. THIS ALSO CAUSES THE ABS AND BRAKE LIGHT TO ILLUMINATE ON THE DASH. BRAKES HAVE BEEN REPLACED. POSSIBLE FAILURE TO STOP IS THE GREATEST CONCERN. THIS MAY LEAD TO ACCIDENT. *TR
Sep 30, 2009 · 180,000 miles · 1 injuryAir bags › Frontal TL* THE CONTACT OWNS A 1996 PONTIAC SUNFIRE. WHILE DRIVING 30 MPH THE DRIVER FRONTAL AIR BAG DEPLOYED WITHOUT WARRANT. AS A CONSEQUENCE SHE SUSTAINED BRUISES TO HER FACE AND SHOULDERS. SHE FILED REPORT NUMBER 71762569700 WITH THE MANUFACTURER, AND SHE WAS AWAITING A RESPONSE. THE VEHICLE WAS IN THE PROCESS OF BEING TO TOWED TO THE DEALER FOR INSPECTION. THE FAILURE AND CURRENT MILEAGES WERE 180,000.
Feb 27, 2009 · 165,000 milesSteering › Rack and pinion FEBRUARY 25, 2009 - NOTICED WHEN USING THE TILT STEERING LEVER, THE STEERING COLUMN DID NOT LOCK AT CERTAIN LEVELS (LOWER POSITION). WITHIN A WEEK OF NOTICING THIS PROBLEM, I NOTICE THE STEERING COLUMN SEEMED LOOSE AND WHEN IT WAS DIFFICULT AT TIMES WHEN TURNING LEFT. IN ONE INCIDENT, NEARLY LOST CONTROL OF THE VEHICLE WHEN ANOTHER VEHICLE VEERED INTO MY LANE ON THE FREEWAY AT SPEEDS OF 65 MPH. I HAD TO OVER COMPENSATE THE IMMEDIATE TURN TO AVOID LOOSING CONTROL OF THE VEHICLE AND CRASHING. MARCH 13, 2009 - NOISE HEARD WHEN TURNING OR STEERING THE VEHICLE. CHECK POWER STEERING FLUID - SLIGHTLY LOW, ADDED POWER STEERING FLUID - NOISE WENT AWAY. MARCH 14, 2009 - NOTICED POWER STEERING FLUID…
Feb 15, 2007 · 160,000 milesService brakes, hydraulic FEBRUARY 2007 HAD VEHICLE SERVICED AND WAS TOLD REAR CALIPERS NEEDED REPLACEMENT. WORK WAS COMPLETED TOTALING $875. WITHIN A WEEK, THE BRAKES LOCKED, CAUSING THE VEHICLE TO SKID AND FAILURE TO STOP. NEARLY HIT A PEDESTRIAN IN CROSS WALK AT 20 MPH. RETURNED TO SERVICE, WAS TOLD ADJUSTMENTS NEEDED TO THE ABS BRAKES SYSTEM. SERVICE COMPLETED. 4 WEEKS LATER THE VEHICLES BRAKE SYSTEM LOCKED UP AND A GRINDING NOISE OCCURRED. RETURNED FOR SERVICE, PADS REPLACED, BRAKES ADJUSTED PER THE MECHANIC. 3 MONTHS HAVE PASSED NOW AND NOW THE ABS BRAKE LIGHT ILLUMINATES PERIODICALLY AND NOW WITHIN THREE MONTHS OF REPLACEMENT OF THE BRAKE PADS AND ADJUSTMENTS TO THE ABS SYSTEM, I AGAIN NOTICE THE VEHICLE…
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
NHTSA defect investigations
DP03007 · opened Oct 14, 2003 · closed Jan 30, 2004UNINTENDED VEHICLE ACCELERATION ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND…
PE02001 · opened Jan 3, 2002 · closed Mar 15, 2002 · led to recall 02V070000FIRE IN STEERING COLUMN AREA
EA98001 · opened Jan 23, 1998 · closed Jul 31, 1998 · led to recall 98V146000OVERSENSITIVE AIR BAG DEPLOYMENTS There is no summary currently available