Model year record

2004 Pontiac Sunfire recalls & problems

The 2004 Pontiac Sunfire has 2 safety recalls and 32 owner complaints on file with NHTSA. The most-reported problem area is electrical system (16 complaints).

Recalls2safety recalls

Complaints32filed by owners

Crashes · fires3 · 1reported in complaints

Injuries · deaths1 · 0reported in complaints

Safety recalls

SteeringOct 17, 2008

Steering

Recall 08E0630003,855 vehicles

Problem: DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
Risk: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

Seat beltsJun 23, 2004

Rear/other

Recall 04V30000037 vehicles

Problem: CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.
Risk: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.
Fix: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2004 Pontiac Sunfire 2-DR.

OverallNot Rated

Frontal crash	Not Rated
Side crash	Not Rated
Rollover	Not Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Sunfire

27mpg combined

City / highway	23 / 33 mpg
Fuel	Regular Gasoline

2.2 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,500/year to fuel

Sunfire

25mpg combined

City / highway	21 / 31 mpg
Fuel	Regular Gasoline

2.2 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,700/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Electrical systemInstrument cluster/panel; 12v/24v/48v battery	16	0	1	0	55,500 mi
Engine and engine coolingExhaust system › Manifold/header/muffler/tail pipe; Engine	4	0	0	0	22,750 mi
StructureBody; Body › Trunk lid	3	0	0	0	—
Exterior lightingHeadlights; Headlights › High/low beam dimmer switch	3	0	0	0	—
Engine	3	0	0	0	74,000 mi
EquipmentElectrical; Electrical › Radio/tape deck/cd etc.	2	0	0	0	—
Service brakes, hydraulicAntilock/traction control/electronic limited slip	2	2	0	0	—
Unknown or other	2	0	0	0	—
Air bagsFrontal	1	0	0	0	—
Electronic stability controlAutomatic (asc)	1	1	0	1	—
WheelsHub	1	1	0	0	—
Service brakes	1	0	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Structure › Body
WHILE DRIVING MY 2004 PONTIAC SUNFIRE, I HAD TO HOLD THE STEERING WHEEL TO THE LEFT IN ORDER FOR IT TO GO STRAIGHT. I THOUGHT I MIGHT NEED A FRONT END ALIGNMENT AND DROPPED THE CAR OFF AT MY NEIGHBORHOOD FIRESTONE DEALER THAT NORMALLY WORKS ON MY CARS. AFTER CHECKING THE CAR, THEY CALLED ME AND SAID THE FRAME OF THE CAR WAS RUSTED OUT AND IT WAS UNSAFE TO DRIVE. WHEN I PICKED UP THE CAR, THEY GAVE ME PICTURES OF THE FRONT PASSENGER SIDE OF THE FRAME WHICH ALL READY HAD CRACKED APART DUE TO THE RUST. THEY SAID IF YOU HIT A POTHOLE OR ANYTHING IN THE ROAD THE FRAME COULD SPLIT APART AND CAUSE AN ACCIDENT. I CALLED A BODY SHOP TO SEE IF IT COULD BE REPAIRED AND THEY SAID IT WAS TO BIG OF A…
Aug 12, 2020
Unknown or other
THE INNER IGNITION LOCK NEEDS TO BE CHANGED ABOUT EVERY 60,000 MILES. YOU CAN'T TURN THE KEY OVER AT ALL SO OBVIOUSLY YOU CAN'T START YOUR CAR. THIS SHOULD BE A RECALL, ALOT OF OTHER PEOPLE HAVE THE SAME PROBLEM.
Apr 20, 2017 · 176,557 miles
Structure › Body
MY DAUGHTER LEFT HOME AND THE VEHICLE FRAME, OF THE 2004 PONTIAC SUNFIRE,BROKE IN TWO PARTS WHILE SHE WAS DRIVING THE VEHICLE. THE TOW TRUCK DRIVER SAID IT BROKE DUE TO IT RUSTED INTO TWO PARTS. SHE WAS NOT INJURED BUT THE CAR OF COURSE WAS INOPERABLE. THERE WAS NO WRECK OR ACCIDENT FOR THE FRAME OF THIS VEHICLE TO DISINTEGRATE. SHE COULD HAVE BEEN SERIOUSLY INJURED IF SHE WAS TRAVELING AT MORE THAN 35 MPH AND ON AN OPEN HIGHWAY. I CONTACTED GENERAL MOTORS AND THEY GAVE THIS A GM CASE NUMBER AND SUGGESTED I CONTACT YOU CONCERNING THIS PROBLEM TO MAKE OTHER VEHICLE OWNERS AWARE OF IT. THE SHOP THAT IS REPAIRING THE VEHICLE STATED HE HAD A HARD TIME FINDING A FRAME DUE TO THE FACT THIS IS…
May 8, 2015 · 92,000 miles
Electrical system
BOUGHT CAR USED IN 2013. EVERYTHING SEEMED TO BE OKAY UNTIL 9/12/14 WHEN THE THEFT SYSTEM SERVICE LIGHT CAME ON AND I NOTICED THE SPEEDOMETER, RPMS, AND GAS INDICATORS WERE NOT READING - CAR BEGAN STALLING LIKE IT WAS GOING TO SHUT DOWN. I WAS TRAVELING ABOUT 50 TO 55 MPH ON A BUSY STREET. AFTER CAR IS SHUT OFF FOR A TIME IT STARTS UP OKAY AND RUNS UNTIL THE SAME THING REOCCURS AFTER GOING ABOUT 20 MILES OR SO - IF CAR SHUTS DOWN WHILE MOVING IT COULD CAUSE A SERIOUS INJURY OR DEATH. I HAVE READ NUMEROUS COMPLAINTS ABOUT THIS SAME THING ON VARIOUS WEBSITES. APPARENTLY, THE APPROXIMATE COST TO FIX IS $400.00 - I AM ON A LIMITED INCOME AND CANNOT AFFORD. PLEASE HELP. *TR
Sep 12, 2014 · 112,000 miles
Service brakes
VEHICLE DOES NOT ALWAYS START RIGHT AWAY. THE VEHICLE HAS SHUT OFF MULTIPLE TIMES WHILE DRIVING IN TOWN AND ON THE HIGHWAY. *TR
Jan 15, 2014 · 102,000 miles
Electrical system
VEHICLE WAS DRIVEN AND PARKED FOR THE EVENING. IN THE MORNING WENT TO START THE VEHICLE AND VEHICLE WOULD NOT START. MULTIPLE ATTEMPTS WERE TRIED TO START. NEW STARTER INSTALLED AND STILL NO SUCCESS TO START. VEHICLE WAS TOWED TO REPAIR SHOP. AFTER EVALUATION IT WAS FOUND THE TIMING CHAINS HAD BROKEN AND INFRINGED ON THE CYLINDER HEADS. VEHICLE REQUIRES REPLACEMENT ENGINE AS PER MECHANIC. INVESTIGATED OTHER CLAIMS OF THE SAME INCIDENT HAPPENING AND HAVE FOUND THAT THE 2.2L ECOTEC ENGINE HAS HAD SEVERAL COMPLAINTS OVER THE LAST 5-7 YEARS. *TR
Apr 14, 2014 · 55,000 miles
Engine
TL* THE CONTACT OWNS A 2004 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE TIMING CHAIN BECAME FRACTURED AND AS RESULT, THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 74,000 AND THE CURRENT MILEAGE WAS UNKNOWN.
Oct 9, 2007 · 74,000 miles
Unknown or other
IN JANUARY OF 2006 THE TACHOMETER GAUGE STARTED JUMPING AROUND NOT READING CORRECT, BY CLICKING THE IGNITION ON AND OFF WITH THE CAR NOT RUNNING IT WOULD RE-SET. IN THE FALL OF 2012 THE TEMPERATURE GAUGE STARTED AND CONTINUES TO READ WRONG. APRIL 1ST 2013, NOW THE FUEL GAUGE HAS STARED TURNING COUNTER CLOCKWISE AND NO LONGER WORKS.
Jan 14, 2006 · 18,000 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.