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Model year record

2002 Pontiac Sunfire recalls & problems

The 2002 Pontiac Sunfire has 2 safety recalls and 82 owner complaints on file with NHTSA. The most-reported problem area is electrical system (25 complaints).

Recalls2safety recalls
Complaints82filed by owners
Crashes · fires8 · 3reported in complaints
Injuries · deaths7 · 1reported in complaints

Safety recalls

SteeringOct 17, 2008

Steering

Recall 08E0630003,855 vehicles

Problem
DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
Risk
IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
Fix
DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.
Fuel system, otherMar 12, 2007

Storage › Tank assembly › Pressure relief devices

Recall 07E021000742 vehicles

Problem
CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.
Risk
FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.
Fix
DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2002 Pontiac Sunfire 4-DR.

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

2002 Pontiac Sunfire 2-DR.

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Sunfire

25mpg combined
City / highway22 / 30 mpg
FuelRegular Gasoline

2.2 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,700/year to fuel

Sunfire

24mpg combined
City / highway21 / 30 mpg
FuelRegular Gasoline

2.2 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $2,800/year to fuel

Sunfire

24mpg combined
City / highway21 / 30 mpg
FuelRegular Gasoline

2.2 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,800/year to fuel

Sunfire

23mpg combined
City / highway19 / 29 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Manual 5-spd · Front-Wheel Drive · about $2,900/year to fuel

Sunfire

21mpg combined
City / highway18 / 26 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $3,200/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Electrical systemWiring; Ignition › Switch2502280,000 mi
Service brakes, hydraulicFoundation components › Disc › Rotor; Antilock/traction control/electronic limited slip1830212,271 mi
Engine and engine coolingEngine; Exhaust system › Emission control1100119,700 mi
SteeringColumn locking › Anti-theft device; Column1121217,100 mi
VisibilityPower window devices and controls; Defroster/defogger/hvac system › Fan/motor1001129,000 mi
Power trainAutomatic transmission; Axle assembly810230,000 mi
EquipmentElectrical › Radio/tape deck/cd etc.; Appliance › Air conditioner60006,543 mi
Exterior lightingHeadlights; Turn signal › Flasher unit600142,800 mi
Air bagsFrontal5201—
StructureBody › Roof and pillars; Body › Door500038,000 mi
Fuel system, gasolineDelivery › Fuel pump5000—
Interior lighting3001—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.