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Model year record

2002 Toyota Highlander recalls & problems

The 2002 Toyota Highlander has 2 safety recalls and 301 owner complaints on file with NHTSA. The most-reported problem area is visibility (124 complaints).

Recalls2safety recalls
Complaints301filed by owners
Crashes · fires24 · 6reported in complaints
Injuries · deaths25 · 4reported in complaints
2002 Toyota Highlander in an NHTSA crash test
NHTSA crash test

Safety recalls

Latches/locks/linkagesApr 15, 2004

Doors › Latch

Recall 04V181000366,572 vehicles

Problem
CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A POSSIBILITY THAT THE LEVER MAY CONTACT THE BODY PANEL, CAUSING THE CPL LEVER TO MOVE INTO THE UNLOCK POSITION.
Risk
THIS CONDITION COULD ALLOW THE DOOR TO BE OPENED WITH THE INSIDE WHILE THE OPERATOR BELIEVES THAT THE CPL WAS ACTIVATED. IF THE DOOR WERE OPENED FROM THE INSIDE WHILE THE VEHICLE WAS IN MOTION, AN OCCUPANT COULD FALL OUT AND BE INJURED.
Fix
DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.
Fuel system, gasolineJul 30, 2002

Storage › Tank assembly › Mounting

Recall 02V208000154,593 vehicles

Problem
ON SPORT UTILITY VEHICLES, THERE IS A BREATHER HOSE THAT ATTACHES TO THE NOZZLE OF THE ON-BOARD REFUELING VAPOR RECOVERY (ORVR) VALVE, WHICH IS LOCATED ON THE TOPSIDE OF THE FUEL TANK. THE BREATHER HOSE IS ATTACHED WITH A CLAMP, WHOSE "TABS" FACE IN THE UPWARD DIRECTION. WHEN THE VEHICLE WAS CRASHED UNDER THE NEW CAR ASSESSMENT PROGRAM (NCAP) TEST (I.E., 35 MPH FRONTAL BARRIER CRASH), THE CLAMP "TABS" CONTACTED THE UNDERSIDE OF THE BODY DUE TO MOVEMENT OF THE FUEL TANK, CAUSING THE NOZZLE TO BREAK.
Risk
IN THE WORST CASE, NOZZLE BREAKAGE COULD RESULT IN FUEL LEAKAGE IF THE VEHICLE ROLLS-OVER AFTER A HIGH SPEED FRONTAL CRASH.
Fix
DEALERS WILL ROTATE THE SPECIFIED CLAMP. OWNER NOTIFICATION BEGAN SEPTEMBER 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TOYOTA AT 1-800-331-4331.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2002 Toyota Highlander 4-DR.

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
Rollover★★★★★
2002 Toyota Highlander NHTSA side crash test
NHTSA side barrier crash test

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Highlander 2WD

22mpg combined
City / highway19 / 25 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Automatic 4-spd · Front-Wheel Drive · about $3,050/year to fuel

Highlander 4WD

19mpg combined
City / highway17 / 22 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $3,550/year to fuel

Highlander 2WD

18mpg combined
City / highway17 / 21 mpg
FuelRegular Gasoline

3 L · 6 cyl · Automatic 4-spd · Front-Wheel Drive · about $3,700/year to fuel

Highlander 4WD

18mpg combined
City / highway16 / 21 mpg
FuelRegular Gasoline

3 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $3,700/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
VisibilityWindshield; Defroster/defogger/hvac system12400060,365 mi
Vehicle speed controlCruise control; Accelerator pedal31112761,000 mi
StructureBody2400050,000 mi
Engine and engine coolingEngine; Exhaust system2411159,000 mi
Visibility/wiper1600080,000 mi
Power trainAutomatic transmission; Axle assembly15000107,000 mi
Unknown or other1420010,000 mi
Air bagsFrontal; Frontal › Sensor/control module13701175,871 mi
Electrical systemWiring › Interior/under dash; Wiring13141103,500 mi
Exterior lightingHeadlights; Brake lights12000100,000 mi
EquipmentAppliance › Air conditioner; Mechanical › Accessory scissor/screw/bottle jack/lift1010276,000 mi
Engine7000140,000 mi

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.