Car Record Book

2020 Toyota Highlander recalls & problems

The 2020 Toyota Highlander has 4 safety recalls and 321 owner complaints on file with NHTSA. The most-reported problem area is power train (127 complaints).

Recalls4safety recalls
Complaints321filed by owners
Crashes · fires16 · 0reported in complaints
Injuries · deaths20 · 0reported in complaints
2020 Toyota Highlander in an NHTSA crash test
2020 Toyota Highlander in an NHTSA crash test

Safety recalls

Air bags › Sensor › Occupant classification

NHTSA recall 23V865000 · Dec 20, 2023 · 999,901 vehicles

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.

Risk: An air bag that does not deploy during a crash increases the risk of injury.

Fix: Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safety risk were mailed in February 2024. Some final remedy owner letters were mailed October 31, 2024. Letters will continue to be mailed in phases through January 2026. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB15/23TA15 Lexus 23LB03/23LA03.

Structure › Body › Bumpers

NHTSA recall 23V720000 · Oct 26, 2023 · 750,795 vehicles

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2023 Highlander & Highlander Hybrid vehicles. During normal vehicle operation, minor impact to the front lower bumper cover may result in the cover coming loose or detaching.

Risk: A detached front bumper cover can become a road hazard, increasing the risk of a crash.

Fix: Dealers will repair or replace the upper and lower front bumper covers as necessary, free of charge. Owner letters were mailed April 22, 2024. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 23TB12/23TA12.

Seats

NHTSA recall 20V633000 · Oct 14, 2020 · 3,121 vehicles

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020 Highlander and Highlander hybrid vehicles. Incorrect seat trim covers on one or both of the front seats can prevent the seat-mounted side air bag from deploying properly.

Risk: Improper deployment of the seat-mounted side air bag increases the risk of injury in the event of a crash.

Fix: Toyota will notify owners, and dealers will inspect the front seats and replace the seat trim covers as necessary, free of charge. The recall began December 11, 2020. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 20TB14 / 20TA14.

Components: Seats; Air bags

Engine

NHTSA recall 20V162000 · Mar 19, 2020 · 38,810 vehicles

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020 Highlander vehicles equipped with a 3.5 L, V6 (2GR-FKS) gasoline engine. Due to an Engine Control Unit (ECU) programming error, fuel may not be correctly supplied to the engine while using the stop and restart feature.

Risk: Improper fuel supply programming can result in a vehicle stall, increasing the risk of a crash.

Fix: Toyota will notify owners, and dealers will reprogram the ECU, free of charge. The recall began May 15, 2020. Owners may contact Toyota customer service at 1-888-270-9371. Toyota's number for this recall is 20TA06.

Components: Engine; Fuel system, gasoline › Delivery

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2020 Toyota Highlander NHTSA side crash test
NHTSA side barrier crash test
2020 Toyota Highlander NHTSA side pole crash test
NHTSA side pole crash test

2020 Toyota HIGHLANDER SUV AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk16.4%

Forward collision warning: Standard · Lane departure warning: Standard

2020 Toyota HIGHLANDER SUV FWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk16.9%

Forward collision warning: Standard · Lane departure warning: Standard

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Highlander

24mpg combined
City / highway21 / 29 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic (S8) · Front-Wheel Drive · about $2,800/year to fuel

Highlander

23mpg combined
City / highway20 / 28 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic (S8) · Front-Wheel Drive · about $2,900/year to fuel

Highlander AWD

23mpg combined
City / highway20 / 27 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic (S8) · All-Wheel Drive · about $2,900/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Power train
Driveline › Differential unit; Driveline › Constant velocity joint
12720175,500 mi
Unknown or other
453036,900 mi
Service brakes
3970815,592 mi
Structure
Body; Body › Bumpers
3210021,150 mi
Air bags
32305—
Fuel/propulsion system
192034,550 mi
Electrical system
Instrument panel › Fuel gauge; Starter assembly › Relay
1820211,000 mi
Engine
172038,000 mi
Vehicle speed control
102028,497 mi
Forward collision avoidance
Warnings; Automatic emergency braking
85012—
Steering
620315,592 mi
Seat belts
600159,000 mi

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.