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2021 Volvo XC60 recalls & problems

The 2021 Volvo XC60 has 5 safety recalls and 49 owner complaints on file with NHTSA. The most-reported problem area is electrical system (14 complaints).

Recalls5safety recalls
Complaints49filed by owners
Crashes · fires4 · 0reported in complaints
NHTSA overall5 ★crash-test stars
2021 Volvo XC60 in an NHTSA crash test
NHTSA crash test

Safety recalls

Electrical systemMar 24, 2025

Propulsion system › Traction battery

Recall 25V1790007,483 vehiclesopened after NHTSA action (ODI)

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Risk
A short circuit in a high-voltage battery increases the risk of a fire.
Fix
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Components: Electrical system › Propulsion system › Traction battery; Electrical system › Software

SteeringJan 5, 2023

Steering

Recall 23V00100074 vehicles

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
Risk
A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
Fix
Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
Service brakes, hydraulicSep 15, 2021

Antilock/traction control/electronic limited slip

Recall 21V7160009 vehicles

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.
Risk
Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.
Fix
Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Components: Service brakes, hydraulic › Antilock/traction control/electronic limited slip; Service brakes, hydraulic

Seat beltsSep 1, 2021

Rear/other › Retractor

Recall 21V68200019,149 vehicles

Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Risk
An unsecured child restraint system can increase the risk of injury during a crash.
Fix
Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

Components: Seat belts › Rear/other › Retractor; Seat belts › Front › Retractor; Seat belts

Air bagsJan 7, 2021

Air bag/restraint control module

Recall 21V0010002,883 vehicles

Problem
Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.
Risk
A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.
Fix
Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

Components: Air bags › Air bag/restraint control module; Seat belts › Pretensioner; Air bags

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2021 Volvo XC60 T5 SUV AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk14.7%

Forward collision warning: Standard · Lane departure warning: No

2021 Volvo XC60 T5 SUV FWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk15.5%

Forward collision warning: Standard · Lane departure warning: No

2021 Volvo XC60 T6 SUV AWD

Overall★★★★★
Frontal crash★★★★★
Side crash★★★★★
Rollover★★★★★
Rollover risk14.7%

Forward collision warning: Standard · Lane departure warning: No

2021 Volvo XC60 T8 SUV AWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

Forward collision warning: Standard · Lane departure warning: No

2021 Volvo XC60 T8 Polestar Engineered SUV AWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

Forward collision warning: Standard · Lane departure warning: No

2021 Volvo XC60 NHTSA side crash test
NHTSA side barrier crash test
2021 Volvo XC60 NHTSA side pole crash test
NHTSA side pole crash test

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

XC60 AWD PHEV Plug-in Hybrid

27mpg combined
City / highway26 / 28 mpg
Electric range19 mi
On electricity57 MPGe · 57 kWh/100 mi
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,050/year to fuel

XC60 FWD

25mpg combined
City / highway22 / 29 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · Front-Wheel Drive · about $3,300/year to fuel

XC60 AWD

24mpg combined
City / highway21 / 28 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,400/year to fuel

XC60 AWD

23mpg combined
City / highway20 / 27 mpg
FuelPremium Gasoline

2 L · 4 cyl · Automatic (S8) · All-Wheel Drive · about $3,550/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Electrical system14101—
Unknown or other11101—
Service brakes9101—
Forward collision avoidanceAdaptive cruise control; Automatic emergency braking7202—
Steering7000—
Lane departureBlind spot detection; Assist7000—
Engine6000—
Fuel/propulsion system5000—
Power trainAutomatic transmission2101—
Air bags2101—
Visibility/wiper2000—
Latches/locks/linkagesDoors › Latch; Electronic lock/latch actuator2000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations