Model year record

2001 BMW 525i recalls & problems

The 2001 BMW 525i has 4 safety recalls and 22 owner complaints on file with NHTSA. The most-reported problem area is electrical system (6 complaints).

Recalls4safety recalls

Complaints22filed by owners

Crashes · fires2 · 6reported in complaints

Injuries · deaths2 · 0reported in complaints

1 recall for this model year carries an NHTSA do not drive advisory. Check your VIN at nhtsa.gov/recalls.

Safety recalls

Air bagsJan 14, 2019

Frontal › Driver side › Inflator module

Recall 19V015000157,549 vehiclesopened after NHTSA action (ODI)

NHTSA advisory: do not drive affected vehicles until repaired.

Problem: BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Fix: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.

Air bagsOct 24, 2003

Frontal › Sensor/control module-inactive

Recall 03V42100023,000 vehicles

Problem: ON CERTAIN PASSENGER VEHICLES, A MICROPROCESSOR IN THE AIR BAG CONTROL MODULE, WHICH ACTIVATES THE FRONT AIR BAGS, THE SIDE AIR BAGS, THE FRONT SEAT SAFETY BELT PRETENSIONERS, AND THE BATTERY SAFETY TERMINAL, MAY HAVE A MALFUNCTION THAT COULD LEAD TO AN UNINTENDED ACTIVATION OF ONE OR MORE OF THESE COMPONENTS.
Risk: UNEXPECTED DEPLOYMENT OF THE AIR BAG(S) COULD CAUSE SERIOUS INJURY IF AN OCCUPANT IS TOO CLOSE TO THE DEPLOYING AIR BAG(S). IN ADDITION, THE BATTERY SAFETY TERMINAL MAY ALSO BE ACTIVATED. IF THAT HAPPENS, THE STARTER CABLE WOULD BECOME DISCONNECTED FROM THE BATTERY, AND THE ENGINE COULD NOT BE RESTARTED.
Fix: DEALERS WILL REPLACE THE AIR BAG CONTROL MODULE. OWNER NOTIFICATION BEGAN NOVEMBER10, 2003. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

Engine and engine coolingMay 16, 2002

Cooling system › Fan

Recall 02V1380001,550 vehicles

Problem: ON CERTAIN PASSENGER VEHICLES, THE ENGINE AUXILIARY/COOLING FAN OPERATION, INCLUDING VARIABLE SPEED, IS ELECTRONICALLY CONTROLLED. FAILURE OF THE FAN MOTOR CAN CAUSE THE ELECTRICAL CIRCUITRY OF THE FAN CONTROL UNIT TO OVERLOAD AND FAIL, CAUSING THE FAN TO STOP OPERATING.
Risk: IF THIS WERE TO OCCUR, ENGINE OVERHEATING AND SUBSEQUENT ENGINE DAMAGE COULD RESULT. IN ADDITION, IT IS POSSIBLE FOR THE FAILURE OF THE ELECTRICAL CIRCUITRY TO CAUSE A FIRE IN THE FAN CONTROL UNIT LOCATED IN THE FRONT OF THE ENGINE COMPARTMENT.
Fix: DEALERS WILL REPLACE THE FAN. OWNER NOTIFICATION BEGAN SEPTEMBER 28, 2001. THIS IS A SUPPLEMENT TO A RECALL THAT BEGAN DURING SEPTEMBER 2001 (SEE RECALL CAMPAIGN 01V206). OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Engine and engine coolingJun 21, 2001

Cooling system › Fan

Recall 01V20600076,469 vehicles

Problem: VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE ENGINE AUXILIARY/COOLING FAN OPERATION, INCLUDING VARIABLE SPEED, IS ELECTRONICALLY CONTROLLED. FAILURE OF THE FAN MOTOR CAN CAUSE THE ELECTRICAL CIRCUITRY OF THE FAN CONTROL UNIT TO OVERLOAD AND FAIL, CAUSING THE FAN TO STOP OPERATING.
Risk: IF THIS WERE TO OCCUR, ENGINE OVERHEATING AND SUBSEQUENT ENGINE DAMAGE COULD RESULT. IN ADDITION, IT IS POSSIBLE FOR THE FAILURE OF THE ELECTRICAL CIRCUITRY TO CAUSE A FIRE IN THE FAN CONTROL UNIT LOCATED IN THE FRONT OF THE ENGINE COMPARTMENT.
Fix: DEALERS WILL REPLACE THE FAN. OWNER NOTIFICATION BEGAN SEPTEMBER 28, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Fuel economy

525i

21mpg combined

City / highway	18 / 27 mpg
Fuel	Premium Gasoline

2.5 L · 6 cyl · Manual 5-spd · Rear-Wheel Drive · about $3,900/year to fuel

525i

20mpg combined

City / highway	17 / 25 mpg
Fuel	Premium Gasoline

2.5 L · 6 cyl · Automatic 5-spd · Rear-Wheel Drive · about $4,100/year to fuel

525i Sport Wagon

20mpg combined

City / highway	17 / 24 mpg
Fuel	Premium Gasoline

2.5 L · 6 cyl · Manual 5-spd · Rear-Wheel Drive · about $4,100/year to fuel

525i Sport Wagon

19mpg combined

City / highway	17 / 24 mpg
Fuel	Premium Gasoline

2.5 L · 6 cyl · Automatic 5-spd · Rear-Wheel Drive · about $4,350/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Crashes	Fires	Injuries	Typical mileage*
Electrical systemAlternator/generator/regulator	6	0	4	0	160,000 mi
Air bagsFrontal; Side/window	5	2	0	2	—
Engine and engine coolingCooling system; Exhaust system › Emission control	4	0	1	0	110,000 mi
Engine	4	0	4	0	168,500 mi
Power train	2	0	0	0	—
Vehicle speed control	2	1	0	1	—
Electronic stability control (esc)	2	0	0	0	—
EquipmentOther › Owners/service/other manual	1	0	0	0	—
SuspensionFront	1	0	0	0	—
Service brakes, hydraulic	1	0	0	0	—
Steering	1	0	0	0	—
Fuel/propulsion system	1	0	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Electrical system
We arrived at church, and I remained behind finishing my makeup. My husband locked the car with the fob out of habit, and my foot was holding the passenger door open. Forgetting the door had been locked with the fob, I accidentally allowed the passenger door to close. I had no keys. Services began, not a soul in site outside. I began to panic when I could not get the door or any other to open. The alarm would not trigger, and the sunroof was cracked accidentally about an inch. It was July. I could not get anyone to hear me, and could not get any door or window ajar. Eventually I was able to get the attention of an elder, who went and retrieved the keys and got me out. I was soaked in sweat,…
Jul 17, 2022
Air bags
BMW IS USING THE RECALL TO FORCE PEOPLE BACK INTO THEIR SERVICE CENTER. EVEN WHEN A REPAIR ISN'T REQUIRED. THEN, THEY TELL YOU THAT THERE ARE 100 OTHER THINGS THAT ARE NEEDED ON YOUR VEHICLE. ATTACHED ARE THE SAMPLES OF THE DOCUMENTS. THIS BEHAVIOR IS FRAUDULENT AND DECEPTIVE. EVEN THOUGH THEY KNOW MY VEHICLE DOES NOT NEED THIS AIRBAG, THEY CONTINUE TO SEND ANNOYING LETTERS.
Sep 23, 2020
Electrical systemFire
I DROVE THE CAR A MILE TO THE STORE AND A MILE BACK AND WHEN I WAS WALKING AWAY YOU COULD SEE A SPARK AND THEN A MINUTE LATER ANOTHER ONE AND ANOTHER UNTIL THEN THE CAR STARTED SMOKING AND WITHIN 4 MINUTES THE CAR WAS ENGULFED IN FLAMES. MY SECURITY CAMERAS CAUGHT THE WHOLE THING ON TAPE. WE TRIED OUR BEST TO CONTAIN THE FIRE BUT IT TOOK THE FIRE DEPARTMENT TO PUT IT OUT.
Mar 1, 2020 · 177,000 miles
Engine and engine cooling › Cooling system › FanFire
TL* THE CONTACT OWNS A 2001 BMW 525I. THE CONTACT STATED AFTER PARKING AND RETURNING TO THE VEHICLE, UPON STARTING THE VEHICLE DETECTED A BURNING ODOR AND FLAMES EXITING THE FRONT OF HOOD. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED. THE CONTACT STATED WHEN OPENING THE HOOD HE SAW FIRE LOCATED IN FRONT OF THE RADIATOR. THE CONTACT STATED HE EXTINGUISHED THE FIRE WITH WATER HE HAD AVAILABLE. NO POLICE OR FIRE DEPARTMENT REPORT WAS FILED. THE CONTACT STATED HE WAS ABLE TO DISCONNECT WIRES FOR THE ELECTRICAL FAN AND CONTINUED DRIVING THE VEHICLE. THE CONTACT CALLED NIELLO BMW ELK GROVE (8580 LAGUNA GROVE DR, ELK GROVE, CA 95757 (916) 687-9000) WERE MADE AWARE OF THE FAILURE. THE…
Feb 17, 2020 · 160,000 miles
Electrical systemFire
I HAD TAKEN A LONGER ROAD TRIP, AND WAS ON MY WAY BACK, ABOUT A QUARTER OF THE WAY WHEN WE STOPPED FOR DINNER. I PARKED, AND EVERYTHING WAS USUAL. A COUPLE MINUTES LATER, I WENT TO MOVE THE CAR, AND WHILE I WAS WAITING IN A DRIVE-THRU LINE, I SEE SMOKE BILLOWING OUT FROM UNDER THE HOOD AND I SMELL A BURNING SMELL. I PARKED THE CAR BACK WHERE IT HAD BEEN, AND, THINKING IT WAS A COOLANT ISSUE, OPENED THE HOOD TO LET THE ENGINE COOL DOWN, AND LEFT MY PASSENGERS WITH THE CAR AND WALKED ACROSS THE STREET TO BUY SOME COOLANT. WHEN I RETURNED, MY PASSENGERS TOLD ME THAT THEY HAD NOTICED A FLAME AT THE EXTREME FRONT OF THE ENGINE AND HAD TO DOUSE IT WITH WATER. I CHECKED, AND I SAW THAT THE WIRES…
Feb 17, 2020 · 160,000 miles
Electronic stability control (esc)
THE SERVICE ENGINE LIGHT IS ON AND OFF MANY TIMES. THERE ARE SEVERAL TIMES AFTER I EXIT THE HIGHWAY CAR SHAKED AND ALMOST CANNOT DRIVE. BUT AFTER SEVERAL HOURS OR PARK ONE DAY, IT CAN DRIVE AGAIN, WHEN IT CAN DRIVE, IT RUNS EXCELLENT. I DO NOT KNOW WHAT HAPPENED. IF I DRIVE A LONG DISTANCE, THE LIGHT TURN ON AGAIN. IT EVEN SLOW DOWN ON THE HIGHWAY. CURRENTLY IT CANNOT DRIVE. IT EVER STOPPED ON THE HIGHWAY 60TH NOGALES EXIT. TEMPERATURE LIGHT IS ON. I DRIVE IT OF THE HIGHWAY. AFTER I EXIT HIGHWAY, THE STEERING IS LOCKED.
May 22, 2019 · 60 miles
Air bags
TL* TAKATA RECALL. THE CONTACT OWNS A 2001 BMW 525I. THE CONTACT STATED THAT THE TRANSMISSION WAS SLOW TO CHANGE GEARS INTERMITTENTLY. AN INDEPENDENT MECHANIC DIAGNOSED THAT THE TRANSMISSION ASSEMBLY NEEDED TO BE REPLACED. ALSO, WHILE DRIVING 25 MPH OVER A POTHOLE, THE UNDERCARRIAGE OF THE VEHICLE WAS DAMAGED AND THE AIR BAGS DEPLOYED WITH FORCE. THE DRIVER WAS NOT INJURED. THE VEHICLE REMAINED PARKED AT THE CONTACT'S RESIDENCE DUE TO THE FAILURE. THE CONTACT LATER RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 19V015000 (AIR BAGS). THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS NOT AVAILABLE.
May 10, 2018
Electrical systemFire
POSSIBLE BMW RECALL ISSUE (CAR SPONTANEOUSLY CAUGHT FIRE WHILE CAR OFF). CAR PURCHASED ON 11/8/17. ON 11/16/17, CAR WAS PARKED IN OUR DRIVEWAY WITH IGNITION OFF AFTER DRIVING APPROXIMATELY 30 MINUTES. APPROXIMATELY 10 MINUTES LATER, DRIVER HEARD THE CAR ALARM GO OFF WHICH PROMPTED HIM TO GO OUTSIDE AND SAW FLAMES AND SMOKE COMING FROM UNDER THE HOOD. DRIVER CALLED 911. CAR CONTINUED TO COMBUST SEVERAL TIMES BEFORE FIRE DEPT GOT TO OUR HOUSE. SEE PICTURES FOR DAMAGE. WE STILL HAVE THE BMW CAR IN QUESTION IN OUR DRIVEWAY.
Nov 16, 2017 · 206,000 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.