Model year record

2006 BMW 525i recalls & problems

The 2006 BMW 525i has 3 safety recalls and 77 owner complaints on file with NHTSA. The most-reported problem area is air bags (52 complaints).

Recalls3safety recalls

Complaints77filed by owners

Crashes · fires0 · 4reported in complaints

Injuries · deaths1 · 0reported in complaints

Safety recalls

Engine and engine coolingApr 4, 2019

Exhaust system › Emission control › Crankcase (pcv)

Recall 19V273000184,505 vehicles

Problem: BMW of North America, LLC (BMW) is recalling certain 2006 525i, 525xi, 530i, 530xi, 530xi Sports Wagon, 325i, 325xi, 325xi Sports Wagon, 330i, 330xi, Z4 3.0i and Z4 3.0si vehicles. The heater for the positive crankcase ventilation (PCV) valve may short circuit.
Risk: An electrical short can cause the parts within the PCV valve to melt, increasing the risk of a fire, even when the vehicle is not in use.
Fix: BMW will notify owners, and dealers will replace the PCV valve heater, free of charge. The recall began May 30, 2019. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall is an expansion to recall 17V-683.

Air bagsJul 6, 2017

Sensor › Occupant classification

Recall 17V4280002,158 vehicles

Problem: BMW of North America, Inc. (BMW) is recalling certain 2006 325i, 325xi, 330i, 330xi, 525i, 525xi, 530i, 530xi, and 550i vehicles equipped with the Sport Seat option and certain 2006 525i, 525xi, 530i, 530xi, 550i vehicles with standard seats. The front passenger seat occupant detection mat that determines if, and how, the passenger frontal air bag should deploy in a crash may fatigue and develop cracks which could lead to a system failure.
Risk: Should the system fail, in the event of a crash, the front passenger air bag would be deactivated, increasing the risk of personal injury.
Fix: BMW will notify owners, and dealers will repair the occupant detection mat to eliminate the possibility that it may crack, replacing it as necessary, free of charge. The recall began September 1, 2017. Owners may contact BMW customer service at 1-800-525-7417.

Air bagsNov 12, 2013

Sensor › Occupant classification

Recall 13V56400076,565 vehicles

Problem: BMW of North America LLC (BMW) is recalling certain model year 2006 325i, 325xi, 330i, 330xi sedans and 325xi sports wagons, model year 2007 328i, 328xi, 335i, 335xi sedans and 328i and 328xi sports wagons, model year 2006-2007 525i, 525xi, 530i, 530xi, 550i sedans and 530xi sports wagons, model year 2006 760i sedans, model year 2006-2007 750i, 750Li, and 760Li sedans, and model year 2006 X5 sports activity vehicles, equipped with certain seat types. The front passenger seat occupant detection mat that determines if and how the passenger frontal air bag should deploy in a crash may fatigue and develop cracks which could lead to a system failure.
Risk: Should the system fail, in the event of a crash, the front passenger air bag would be deactivated, increasing the risk of personal injury.
Fix: BMW will notify owners with an interim notification letter in January 2014 since parts are not currently available. When parts are available, BMW sent a second letter in August and dealers will repair the occupant detection mat to eliminate the possibility that it may crack, free of charge. Additionally, owners of model year 2006-2007 3 Series with standard seats, 5 Series with comfort seats, and Z4 models, will receive an extended warranty on their front passenger seat occupant detection mat. Owners may contact BMW customer relations at 1-800-525-7417 or email BMW at CustomerRelations@bmwusa.com.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Fuel economy

525i

21mpg combined

City / highway	18 / 28 mpg
Fuel	Premium Gasoline

3 L · 6 cyl · Manual 6-spd · Rear-Wheel Drive · about $3,900/year to fuel

525i

21mpg combined

City / highway	18 / 27 mpg
Fuel	Premium Gasoline

3 L · 6 cyl · Automatic (S6) · Rear-Wheel Drive · about $3,900/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem area	Complaints	Fires	Injuries	Typical mileage*
Air bagsSensor › Occupant classification; Frontal	52	1	1	100,000 mi
Service brakes	8	0	0	125,000 mi
Seat beltsFront › Warning light/devices	7	0	0	87,250 mi
Electrical system	7	3	0	105,000 mi
Exterior lighting	5	0	0	78,000 mi
Service brakes, hydraulicPower assist › Vacuum	4	0	0	155,500 mi
Engine and engine cooling	3	0	0	135,000 mi
Engine	3	1	0	—
Unknown or other	3	1	0	—
Vehicle speed control	2	0	0	—
StructureBody	2	0	0	—
Seats	2	0	0	—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Engine and engine cooling
The contact owns a 2006 BMW 525I. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was unavailable. The contact stated while driving approximately 30 MPH, she noticed the odor of burning plastic. The contact stated that the check radiator light was illuminated. The contact stated that she drove the vehicle to a dealer. The dealer diagnosed that the failure was with the PCV valve and replaced the PCV valve. The vehicle was repaired; however, the contact was billed by the dealer for the repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The…
Apr 16, 2022 · 235,641 miles
Unknown or other
I received a notice in the mail stating that my vehicle with the matching Vin had a recall for the pc value heater. And that it causes the vehicle to over heat and catch fire I contacted the dealership and manufacturer and I was told that there was no remedy available as I started experiencing issue's with my vehicle. It worries me because I constantly have my grandchildren with me and don't want them in a unsafe vehicle.
Apr 4, 2022
Engine and engine cooling
The contact owns a 2006 BMW 525i. The contact stated while driving 60-65 MPH, the vehicle started to overheat. The coolant temperature warning light was illuminated. The contact veered to the side of the road and added coolant in the vehicle. The contact then continued to drive. The contact stated that the failure reoccurred while driving. The contact stated that he replaced the thermostat himself. However, the failure persisted and the vehicle failed to start. The vehicle was towed to the residence. The contact later received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The local dealer was not…
Jan 3, 2021 · 135,000 miles
Fuel system, gasoline
The contact owns a 2006 BMW 525I. The contact stated that there was a strong fuel odor coming from the vehicle. The vehicle was taken to an independent mechanic and the dealer where it was both diagnosed that the vehicle was leaking fuel. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 188,318.
Nov 4, 2021 · 188,318 miles
Air bags
TL* THE CONTACT OWNS A 2006 BMW 525I. THE CONTACT STATED THAT THE AIR BAGS WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER PASSPORT BMW (4730 AUTH PL, SUITLAND-SILVER HILL, MD 20746, (301) 423-2700) WHERE IT WAS DIAGNOSED WITH NEEDING A BOLT TIGHTENED. THE VEHICLE WAS NOT REPAIRED. UPON INVESTIGATION, THE CONTACT ASSOCIATED THE FAILURE WITH NHTSA CAMPAIGN NUMBER: 17V428000 (AIR BAGS). THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER RECALL HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER HAD NOT BEEN INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 112,000.
Feb 1, 2021 · 112,000 miles
Air bags
RED AIRBAG LIGHT AND RED SEAT BELT LIGHT CAME ON AND THERE WAS A CHIME GOING OFF. PASSENGER SEAT OCCUPANCY MAT IS GIVING A FAULT CODE AND DISABLING THE PASSENGER SIDE AIRBAG
Dec 15, 2019 · 188,000 miles
Service brakes
BRAKE BOOSTER IS LOOSING VACUUM WHEN SITTING OVER NIGHT CAUSING THE BRAKE PEDAL TO BE ROCK HARD AT STARTUP. THE BRAKES ARE FINE AGAIN AS SOON AS THE CAR STARTS. I KNOW THAT THE E65 FROM THE SAME YEARS HAS A RECALL ON THE BRAKE BOOSTER VACUUM LINE AND CHECK VALVE.
Oct 19, 2019 · 187,000 miles
Tires
WAS ROTATING MY TIRES. THE TIRES HAVE OVER HALF THE USABLE THREAD LEFT ON THEM. FOUND CRACKING AND BLISTERS ON THE TIRE WALL ON THE INSIDE NEAR THE RIM EDGE WHICH WAS NOT VISIBLE UNTIL I GOT THE WHEELS OFF.
Sep 19, 2019 · 160,000 miles

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.