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Model year record

2012 Ford Flex recalls & problems

The 2012 Ford Flex has 2 safety recalls and 64 owner complaints on file with NHTSA. The most-reported problem area is steering (24 complaints).

Recalls2safety recalls
Complaints64filed by owners
Crashes · fires4 · 1reported in complaints
Injuries · deaths4 · 0reported in complaints

Safety recalls

Air bagsApr 26, 2016

Frontal

Recall 16V247000695 vehicles

Problem
Ford Motor Company (Ford) is recalling certain model year 2009-2012 Ford Flex, 2008 and 2010-2012 Ford Taurus, 2008-2009 Ford Taurus X, 2008 Mercury Sable, 2009 and 2011 Lincoln MKS vehicles. The driver frontal air bag may improperly inflate during second-stage deployment in the event of a high speed crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."
Risk
An improperly inflated air bag increases the risk of injury in the event of a crash.
Fix
Ford will notify owners, and dealers will inspect and replace the driver's frontal air bag module, as necessary, free of charge. The recall is expected to begin on June 13, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16C06.
SteeringJun 2, 2015

Electric power assist system

Recall 15V340000393,623 vehiclesopened after NHTSA action (ODI)

Problem
Ford Motor Company (Ford) is recalling certain model year 2011-2012 Ford Fusion vehicles without a 3.5L engine and Lincoln MKZ hybrid electric vehicles, 2011 Mercury Milan vehicles, 2011-2012 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with a 3.5L GTDI engine and 2013 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with any available engine. The affected vehicles have electric power steering assist systems that may shut down as a result of a steering motor sensor fault.
Risk
If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, increasing the risk of a vehicle crash.
Fix
Ford will notify owners, and dealers will check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTC). If dealers find any loss of steering assist DTCs, the steering gear will be replaced, free of charge. If, no codes are found during the PSCM inspection, the PSCM software will be updated, free of charge. The recall began on July 21, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S18.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

2012 Ford Flex SUV AWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
Rollover★★★★★
Rollover risk15.1%

2012 Ford Flex SUV FWD

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
Rollover★★★★★
Rollover risk16.4%

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

Flex FWD

19mpg combined
City / highway17 / 24 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic 6-spd · Front-Wheel Drive · about $3,550/year to fuel

Flex AWD

18mpg combined
City / highway16 / 22 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic (S6) · All-Wheel Drive · about $3,700/year to fuel

Flex AWD

18mpg combined
City / highway16 / 23 mpg
FuelRegular Gasoline

3.5 L · 6 cyl · Automatic 6-spd · All-Wheel Drive · about $3,700/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
SteeringElectric power assist system2420059,620 mi
Engine11010108,300 mi
Electrical system1001060,012 mi
Service brakes81019,600 mi
Unknown or other5001—
Fuel/propulsion system5000116,000 mi
StructureBody4001104,000 mi
Power train400090,150 mi
Vehicle speed control310145,000 mi
Air bags3101—
Suspension3000—
Fuel system, gasoline2000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.