ENGINE COMPARTMENT FIRESClosedLed to recall 09V399000
EA08-021 IS CLOSED WITH FORD'S ACTIONS IN RECALL 09V-399 RECALLING APPROXIMATELY 4.5 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).WITH THIS RECALL FORD HAS NOW RECALLED ALL OF THE APPROXIMATE 16 MILLION FORD MODEL VEHICLES THAT WERE MANUFACTURED FROM MY 1992 THROUGH 2003 WITH A TEXAS INSTRUMENTS SCDS.NHTSA WILL CONTINUE TO MONITOR THE RECALLED VEHICLES TO ENSURE REMEDIES INSTALLED BY FORD TOMITIGATE THE POTENTIAL FOR SCDS RELATED FIRES ARE EFFECTIVE.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED CLOSING REPORT FOR FURTHER DETAILS.
EA08021 · opened Sep 17, 2008 · closed Oct 14, 2009ENGINE COMPARTMENT FIRESClosed
ODI HAS RECEIVED 134 CONSUMER COMPLAINTS, 285 MANUFACTURER COMPLAINTS, AND 137 MANUFACTURER WARRANTY CLAIMS ALLEGING INCIDENTS OF ENGINE COMPARTMENT FIRE IN MODEL YEAR (MY) 1995 THRU 2003 FORD WINDSTAR VEHICLES.TWO OF THE ODI COMPLAINTS ALLEGE THE FIRES CAUSED STRUCTURAL DAMAGE TO THE COMPLAINANT'S HOME.OF THE 134 ODI COMPLAINTS, 36 ALLEGE THE FIRE OCCURRED WHILE THE VEHICLE WAS PARKED, 72 ALLEGE THE FIRE OCCURRED WHILE THE VEHICLE WAS RUNNING AND 26 OF THE COMPLAINTS DO NOT SPECIFY IF THE VEHICLE WAS RUNNING OR NOT.FURTHER REVIEW OF THE ODI COMPLAINTS SHOWS THAT 72 ALLEGE THAT THE SPEED CONTROL DEACTIVATION SWITCH (SCDS) CAUSED THE FIRE AND 10 ALLEGE THAT THE SCDS LEAKED BRAKE FLUID ON TO THE ABS MODULE RESULTING IN THE FIRE.THERE WERE 52 THAT DID NOT IDENTIFY A CAUSE OR THAT IDENTIFIED MISCELLANEOUS OTHER CAUSES.ODI HAS ALSO RECEIVED 89 COMPLAINTS ( NOT COUNTED IN THIS RESUME)…
PE08035 · opened May 13, 2008 · closed Sep 17, 2008HYDRAULIC BRAKE LINE FAILUREClosed
ON APRIL 4, 2002, FORD MOTOR COMPANY NOTIFIED ODI OF A DEFECT CONDITION THAT COULD RESULT IN EXTENDED STOPPING DISTANCES IN APPROXIMATELY 250 THOUSAND MODEL YEAR (MY) 1995 AND 1996 WINDSTAR MINIVANS SOLD OR REGISTERED IN SALT BELT STATES (RECALL 02V-101).ACCORDING TO FORD, IMPROPER BRAKE LINE ROUTING IN VEHICLES MANUFACTURED AT THE OAKVILLE ASSEMBLY PLANT FROM JANUARY 14, 1994 THROUGH MAY 21, 1996 RESULTED IN SOME VEHICLES WITH MIS-POSITIONED BRAKE LINES THAT COULD CONTACT A DASH PANEL INSULATOR.SUCH CONTACT COULD ABRADE THE BRAKE LINE PROTECTION COATING AND RESULT IN CORROSIVE FAILURE OF THE BRAKE LINES. ODI OPENED RQ04-003 TO INVESTIGATE COMPLAINTS OF BRAKE LINE FAILURE IN WINDSTAR VEHICLES THAT WERE:(1) LOCATED OUTSIDE THE RECALL REGION; OR (2) BUILT AFTER THE RECALL RANGE.REGARDING THE LATTER GROUP, FORD CHANGED THE ASSEMBLY PROCESS AFTER MAY 21, 1996 TO ELIMINATE THE MIS-BUILD…
RQ04003 · opened May 27, 2004 · closed Oct 7, 2004FUEL TANK FATIGUE CRACKINGClosedLed to recall 99V309000
SEE ATTACHED REPORT.
RQ02011 · opened Aug 29, 2002 · closed Mar 14, 2003SUSPENSION COIL SPRING BREAKAGEClosedLed to recall 01I007000
There is no summary currently available
EA00027 · opened Dec 8, 2000 · closed Jul 31, 2001SUSPENSION COIL SPRING BREAKAGEClosed
There is no summary currently available
PE00024 · opened Jun 23, 2000 · closed Dec 8, 2000FUEL TANK CRACKSClosedLed to recall 99V309000
There is no summary currently available
EA99020 · opened Jul 26, 1999 · closed Dec 16, 1999REAR AXLE TRAILING ARMClosed
There is no summary currently available
PE98056 · opened Oct 28, 1998 · closed Feb 24, 1999OUTER HOOD PANEL DETACHMENTClosedLed to recall 97V180000
There is no summary currently available
EA97018 · opened Sep 30, 1997 · closed Oct 22, 1997OUTER HOOD PANEL DETACHMENTClosed
THE OFFICE OF DEFECTS INVESTIGATION HAS RECEIVED 6 REPORTS INDICATING THE OUTER HOOD PANEL SEPARATED FROM THE VEHICLES AS THEY WERE BEING DRIVEN.FORD HAS PROVIDE 39 ADDITIONAL REPORTS THAT ARE CONSISTENT WITH ODI REPORTS.FORD INDICATES THAT THE LIKELY CAUSE IS PRIOR COLLISION DAMAGE.THIS INVESTIGATION IS BEING UPGRADED TO FURTHER STUDY THIS ISSUE.
PE97011 · opened Mar 13, 1997 · closed Sep 30, 1997BRAKE PEDAL FADE/EXTENDED STOP DISTANCEClosed
There is no summary currently available
EA96026 · opened Oct 31, 1996 · closed Feb 18, 2000BRAKE PEDAL FADE/EXTENDED STOPPINGClosed
ODI HAS RECEIVED SIXTY-EIGHT (68) CONSUMER REPORTS OF ALLEGED FAILURES OR MALFUNCTIONS IN THE BRAKE SYSTEM ON CERTAIN 1995 AND 1996 FORD WINDSTARS, WHICH RESULTED IN BRAKE PEDAL FADE AND IN EXTENDED STOPPING DISTANCES DURING BRAKINGTHESE ALLEGED FAILURES OR MALFUNCTIONS ARE REPORTED TO HAVE CAUSED TWELVE (12) ACCIDENTS THAT RESULTED FROM VEHICLE LOSS OF BRAKING.THE CONPLAINANTS REPORT THAT THE LOSS OF BRAKING OCCURRED DURINGBRAKING SITUATIONS ON DRY ROADS AS WELL AS ON WET OR SLIPPERY ROADS.IN RESPONSE TO ODI'S INFORMATION REQUES (IR) CONCERNING THE LONG STOPPING DISTANCE COMPLAINTS ON THE 1995 WINDSTAR, FORD REPORTED RECEIVING 259 REPORT (FIELD REPORTS, OWNER COMPLAINTS, AND SUBROGATION CLAIMS) OF LONG STOPPING DISTANCE ON THE 1995 FORD WINDSTAR, ALONG WITH 64 REPORTS OF ACCIDENTS.IN ADDITION, FORD REPORTED RECEIVING SOME 64,000 WARRANTY CLAIMS THAT COULD RELATE TO THE ALLEGED DEFECT…
PE96042 · opened Jun 13, 1996 · closed Oct 31, 1996FAILURE OF AUTO TRANS PARK LOCK SYSTEMClosedLed to recall 96V086000
THE MANUFACTURER HAS NOTIFIED NHTSA THAT THE SUBJECT VEHICLES WILL BE RECALLED TO CORRECT A SAFETY RELATED DEFECT IDENTIFIED UNDER THE SCOPE OF THIS INVESTIGATION.THE DEFECT AFFECTS CERTAIN 1996 MODEL YEAR WINDSTAR, FORD TAURUS, AND MERCURY SABLE VEHICLES EQUIPPED WITH FORD AX4S MODEL AUTOMATIC TRANSMISSIONS.THE SAFETY RECALL ACTION HAS BEEN IDENTIFIED AS NHTSA NO. 96V-086.
PE96015 · opened Feb 23, 1996 · closed May 22, 1996