2018 Hyundai Sonata recalls & problems

Recent owner complaints

• Sep 18, 2026Fuel/propulsion system
  The vehicle experiences a severe delayed start/extended crank condition before finally starting. This is caused by a loss of fuel pressure prime due to the defective fuel filter housing leaking internally, creating an unpredictable and unsafe vehicle operation hazard. The dealership is denying coverage under the 15-year/150,000-mile extended warranty (Campaign TXXS), claiming the issue is a standard fuel pump failure while completely ignoring that the integrated fuel filter housing defect causes this exact failure."
• Oct 5, 2026Engine
  What component or system failed or malfunctioned, and is it available for inspection upon request? The paint is peeling off the car, when I went to the dealership they said this is a known problem for 2015-2018, but they can't fix it there is no recall. It is causing rust. The valve cover gasket leaks oil and caused spark plugs to blow twice. How was your safety or the safety of others put at risk? The valve cover has caused my wife to be stuck on the side of the road early morning and my child to break down in another state. Has the problem been reproduced or confirmed by a dealer or independent service center? The dealer stated both of these are known issues for these years, 2015-2018.…
• Sep 21, 2026Engine
  Hyundai dealership confirms I am in need of a new engine due to large oil consumption which is a known issue on 2018 Hyundai Sonata engines. Hyundai will not approve repairs because I am the second owner and vehicle is out of the 5 year warranty period. I only have 52K miles on my vehicle.
• Sep 9, 2026Engine
  One engine valve has lost pressure and is not repairable
• Feb 1, 2026Suspension
  Vehicle has been making a clunking noise (front passenger area). Brought to independent service center where they determined that the strut tower is failing. Current mileage 66000. Appt set for Checkered Flag Hyundai to evaluate on 9/11/2026.
• Sep 3, 2026Fuel/propulsion system
  My car stalls while driving and then I try to restart it but nothing happens. After reading online about the fuel pump issues and extended warranty related to the fuel pump I took the car in for repair. My car has 75,000 miles and the extended repair on this is for 150,000 miles/15 years. The dealer is refusing the repair because my car has a branded/ theft title. The car wasn't damaged just stolen. This is creating a serious safety concern and should be repaired by the dealer. Thank you for your time.
• Jul 17, 2026Engine
  Since I had Service Campaign 9C2 completed, the car hesitates to start, does a mini-lurch upon cold start and runs rough. Two weeks ago, it was put in park, lurched backwards, then died. The starter and battery have been replaced but this has not helped. The car ran fine before this update was done.
• Jul 15, 2022Structure › Body
  The paint on all parts of the car is completely coming off down to bare metal. It’s as if the car wasn’t prepped to receive paint. Every Hyundai I pass that’s white the paint is coming off. There is also an internal engine oil leak where I’m losing 4qts of oil a week.

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations

• DP22003 · opened Sep 12, 2022 · closed Dec 12, 2023Loss of Motive Power
  The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003)…
• EA19001 · opened Apr 19, 2019 · closed Sep 19, 2024 · led to recall 20V024Electrical overstress
  The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect. During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal,…