*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.
Fuel/propulsion system
The fuel tank assembly became pressurized with compressed air due top worn purge control system check valve. This caused the tank to deform and the deformation of the tank led to the fuel pump being pushed out and the back seat of the car was completely unattached and no longer secured. There was a strong presence of gas smell in the car as well. The check engine light came on and the car began to drive poorly. It was taken directly to a Hyundai dealership where it remains as of today. This could have resulted in the car catching on fire and potentially killing everyone in the car. My [XXX] daughter and 2 friends was driving the car from Louisiana to Mississippi when this occurred. The…
Sep 10, 2026Electrical system
The passenger compartment climate control blower motor circuit suffered a severe thermal overload. The terminal overheated, shorted out, and physically melted the primary engine wiring harness (Part #91400-L0051) inside the main fuse block connector housing while the vehicle was operating. This caused an immediate smoke/fire hazard in the cabin and a total loss of window defogging and climate control functionality. This structural breakdown is directly tied to the electrical failures documented in Hyundai TSB #WTY037 / 25-EE-002H.
Aug 20, 2026Electrical systemFire
Fuse for A/C was blown, caught on fire, and melted components.
Jul 22, 2026Service brakes, hydraulic
The contact owns a 2022 Hyundai Sonata. The contact stated that the vehicle was repaired under NHTSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, while driving 70 MPH and depressing the accelerator pedal, the vehicle decelerated unintendedly. The check engine warning light illuminated. The contact stated that upon depressing the brake pedal, the brakes failed to respond as intended. The manufacturer was notified of the failure and stated that the contact would receive a callback. The failure mileage was 140,000.
Aug 1, 2026 · 140,000 milesFuel/propulsion system
RECALL REMEDY FAILURE AND MANUFACTURER COERCION My Certified Pre-Owned 2022 Hyundai Sonata Limited has been held completely out of service at an authorized Hyundai facility since June 2, 2026, due to severe fuel tank expansion under active NHTSA Safety Recall 25V-796 (Hyundai Campaign 286).The dealership confirmed that the defective expanding plastic fuel tank ballooned with enough force to structurally warp and buckle the unibody center floor pan and frame rails. Rather than providing a safe, timely remedy under federal recall guidelines, Hyundai Corporate and the dealership are attempting to coerce me into an unfair, non-statutory "voluntary trade-in" that simply pays off my remaining…
Jun 2, 2026Structure
The contact owns a 2022 Hyundai Sonata. The contact stated that while driving approximately 65 MPH, there was an abnormally loud bang coming from the vehicle. Upon inspection, the contact became aware that the sunroof windshield visor had shattered. The vehicle was taken to a local dealer where it remained for further inspection. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 61,000.
Jul 26, 2026 · 61,000 milesSeats
The driver's power seat drive cable on the left-hand track rail snapped internally. The motor only advances the right side, causing the seat to twist violently to the left and jam. This mechanical failure occurred prematurely at 9,000 miles. Because the seat framework is structurally compromised and twisting out of alignment, it poses a severe occupant safety hazard in a collision. And interferes with positioning the seat to operate the vehicle safely. The dealer has inspected the complaint and was able to reproduce the complaint. But did not cover it under warranty. There where no warning signs before the premature failure.
Jun 16, 2023Engine
The engine on a 2022 Hyundai Sonata developed rod knock at approximately 99,460 miles. The vehicle had been serviced exclusively at an authorized Hyundai dealership for its entire life with 12 documented service visits. What failed: The engine lubrication system. Two prior events at the dealership are documented in the service records: (1) approximately 20,000 miles before the rod knock, a dealership technician damaged the oil filter cap during a service visit, causing an active engine oil leak while the vehicle was being driven. The dealership repaired this at no charge, indicating fault. (2) The dealership placed an oil change reminder sticker in the vehicle specifying an interval that…
May 31, 2025
Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.
