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Model year record

1991 Toyota 4Runner recalls & problems

The 1991 Toyota 4Runner has 2 safety recalls and 43 owner complaints on file with NHTSA. The most-reported problem area is engine and engine cooling (23 complaints).

Recalls2safety recalls
Complaints43filed by owners
Crashes · fires3 · 0reported in complaints
Injuries · deaths4 · 0reported in complaints

Safety recalls

Exterior lightingMay 24, 2006

Exterior lighting

Recall 06E04900027,176 vehiclesopened after NHTSA action (OVSC)

Problem
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Risk
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Fix
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
SteeringSep 6, 2005

Linkages › Rod › Relay › Connecting

Recall 05V389000977,839 vehicles

Problem
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, IF THE STEERING WHEEL IS REPEATEDLY TURNED UNDER CERTAIN CONDITIONS WHERE HIGH STEERING EFFORT AND POWER ASSIST ARE REQUIRED, FOR INSTANCE, WHEN FULLY TURNING THE WHEEL WHILE THE VEHICLE IS STOPPED, A FATIGUE CRACK MAY DEVELOP IN THE STEERING RELAY ROD.
Risk
IF THE VEHICLE IS CONTINUED TO BE OPERATED IN THIS CONDITION, THE RELAY ROD MAY FRACTURE, INCREASING THE RISK OF A CRASH.
Fix
DEALERS WILL REPLACE THE STEERING RELAY ROD. THE RECALL BEGAN OCTOBER 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Recall repairs are free at any authorised dealer. A recall listed here may already have been fixed on a particular car: enter its 17-character VIN at nhtsa.gov/recalls to see open recalls.

Crash test ratings

1991 Toyota 4Runner 4-DR. 4x4

OverallNot Rated
Frontal crashNot Rated
Side crashNot Rated
RolloverNot Rated

NHTSA 5-Star Safety Ratings (New Car Assessment Program). Ratings are comparable only between vehicles of similar size and weight, and ratings from 2011 on use tougher tests than earlier years. Photos: NHTSA.

Fuel economy

4Runner 2WD

18mpg combined
City / highway17 / 19 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Automatic 4-spd · Rear-Wheel Drive · about $3,700/year to fuel

4Runner 4WD

18mpg combined
City / highway17 / 20 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $3,700/year to fuel

4Runner 2WD

17mpg combined
City / highway15 / 19 mpg
FuelRegular Gasoline

3 L · 6 cyl · Automatic 4-spd · Rear-Wheel Drive · about $3,950/year to fuel

4Runner 4WD

17mpg combined
City / highway16 / 18 mpg
FuelRegular Gasoline

2.4 L · 4 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $3,950/year to fuel

4Runner 4WD

15mpg combined
City / highway14 / 17 mpg
FuelRegular Gasoline

3 L · 6 cyl · Manual 5-spd · 4-Wheel or All-Wheel Drive · about $4,450/year to fuel

4Runner 4WD

14mpg combined
City / highway13 / 17 mpg
FuelRegular Gasoline

3 L · 6 cyl · Automatic 4-spd · 4-Wheel or All-Wheel Drive · about $4,800/year to fuel

EPA estimates from fueleconomy.gov for each engine and transmission sold. Annual cost is the EPA's estimate for 15,000 miles a year at its current fuel and electricity price assumptions. Your results will vary.

What owners report

Problem areaComplaintsCrashesFiresInjuriesTypical mileage*
Engine and engine coolingEngine; Exhaust system23000—
Service brakes, hydraulicFoundation components › Disc › Pads; Foundation components › Disc › Rotor8000—
Power trainClutch assembly; Driveline6000—
SteeringLinkages › Knuckle › Spindle › Arm; Linkages › Rod › Relay › Connecting5203—
TiresTread/belt4101—
Wheels2000—
VisibilityWindshield wiper/washer1000—
Fuel system, other1000—
Parking brakeConventional › Mechanical › Linkage and cable1000—
Equipment1000—
StructureFrame and members1000—
Service brakes1000—

*Median odometer reading when the problem happened, where owners gave one. One complaint can name several problem areas.

Recent owner complaints

Owner complaints are submitted to NHTSA by the public and are not verified. Shown as filed (NHTSA removes personal details); long reports are shortened.

NHTSA defect investigations