Fuel Tank Strap Failure Due to CorrosionClosedLed to recall 11V385000
One or both of the steel straps holding up the fuel tank and attaching it to the truck frame can corrode and fail (break or separate).If one strap fails, the tank may tilt and drop and possibly contact the road surface.If both straps break, the entire tank may drop to the road.If either failure occurs while the vehicle is being driven, contact with the road can abrade the tank and create a hole from which gasoline can spill.When the tank drops, it remains attached to the vehicle only by the fuel filler hose and/or supply lines, or in rare instances, by the skid plate, if present.In some cases the weight of the tank sufficiently strained the hoses and fittings and caused separation and subsequent fuel leaks from those connections.The fire hazard created by leaking gasoline is increased by the possible presence of sparks created by the metal tank being dragged along the road.Corrosion of…
EA11006 · opened May 4, 2011 · closed Aug 19, 2011Fuel Tank Strap Corrosion/RustClosed
One or both of the steel straps holding up the fuel tank and attaching it to the truck frame can corrode and break.If one strap breaks, the tank may tilt and drop and possibly contact the road surface.If both straps break, the entire tank may drop to the road.If either failure occurs while the vehicle is being driven, contact with the road can abrade the tank and create a hole from which gasoline can spill.When the tank drops, it remains attached to the vehicle only by the fuel filler hose and/or supply lines, or in rare instances, by the skid plate, if present.This raises the possibility that the weight of the dropped tank could sufficiently strain the hoses and fittings to cause separation and fuel leaks between those components.The fire hazard created by the leaking gasoline is increased by the possible presence of sparks created by the metal tank being dragged along the road.The…
PE10036 · opened Sep 7, 2010 · closed May 23, 2011SPARK PLUG EJECTION FROM CYLINDER HEADClosed
ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY…
DP05005 · opened Sep 22, 2005 · closed Jan 4, 2006ENGINE COMPARTMENT FIRESClosedLed to recall 05V388000
EA05-005 IS CLOSED WITH FORD?S ACTIONS IN RECALLS 05V-017, 05V-388, AND 06V-286, RECALLING APPROXIMATELY 6.7 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).THE BRAKE SYSTEMS IN THESE RECALLED VEHICLES GENERATE A VACUUM THAT CAN POTENTIALLY CAUSE THE SCDS TO FAIL AND, IN CERTAIN SWITCH INSTALLATION ORIENTATIONS, CATCH FIRE.FORD IS ALSO INCLUDING THE ENTIRE POPULATION OF 1998 EXPLORERS.FORD HAS INFORMED ODI THAT TESTING TO DETERMINE THE CAUSE OF FAILURES IN THE 1998 EXPLORERS WILL CONTINUE AFTER THIS INVESTIGATION IS CLOSED.ODI BELIEVES THAT THE VEHICLES EXHIBITING THE FACTORS CAUSING SCDS FAILURE DESCRIBED IN THIS REPORT CORRELATE WELL WITH THE OBSERVED FAILURE RATES ON THESE VEHICLES BY MODEL AND MODEL YEAR.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST IN THE NON-RECALLED…
EA05005 · opened Mar 22, 2005 · closed Aug 2, 2006STEERING SHAFT SEPARATIONClosedLed to recall 03V196000
SEE ATTACHED SUMMARY FOR TECHNICAL DETAILS
EA02001 · opened Feb 6, 2002 · closed May 29, 2003STEERING COLUMNClosed
PE01033 · opened Sep 17, 2001 · closed Feb 6, 2002REAR SUSPENSION SPRING BREAKAGEOpenLed to recall 98V161000
IN JULY 1998, FORD SUBMITTED A PART 573 NOTIFICATION TO NHTSA CONCERNING BROKEN REAR SPRINGS ON CERTAIN 1997-98 FORD F150 TRUCKS, WITH FOUR-WHEEL DRIVE.FORD STATED THAT FATIGUE FRACTURE OF THE REAR SPRINGS MAY OCCUR IF THE SPRING ARE OVER STRESSES(SIC) BY VEHICLE OVERLOADING.THE BROKEN PIECE OF THE SPRING LEAF MAY SPLAY INWARD, DAMAGING THE FUEL TANK AND CAUSING FUEL LEAKAGE.FORD ALSO STATED THAT A BROKEN SPRING WOULD CAUSE VEHICLE SAG AND LOSS IN LOAD CARRING CAPABILITY.FORD HAD 43 REPORTS OF FUEL TANK DAMAGE.FORD WILL INSTALL A CLIP ON THE FORWARD END (ONLY) OF THE REAR SPRINGS TO PREVENT FUEL TANK CONTACT IN THE EVENT OF A LEAF FRACTURE.ONLY BROKEN SPRINGS WILL BE REPLACED.ODI HAS RECEIVED THREE REPORTS OF BROKEN REAR SPRINGS ON 1997-98 F150 TRUCKS;TWO OF THEM HAVE TWO-WHEEL DRIVE.A TIRE PUNCTURE OCCURRED ON A FOUR-WHEEL DRIVE TRUCK IN WHICH THE BROKEN MIDDLE SPRING LEAF SPLAYED…
RQ98022 · opened Nov 13, 1998ALLEGED LOSS OF THROTTLE CONTROLClosed
THE DETAILS OF INFORMATION AND DATA EVALUATED DURING THIS INVESTIGATION ARE STATED IN THE ENGINEERING ANALYSIS CLOSING REPORT, DATED SEPTEMBER 30, 1999.A SAFETY-RELATED DEFECT TREND RESULTING FROM INTERFERENCE BY THE FLOOR MAT WITH PROPER OPERATION OF THE THROTTLE IN THE SUBJECT VEHICLES WAS NOT IDENTIFIED DURING THE COURSE OF THE EA, AND THE INVRESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR FUTURE COMPLAINTS ON THIS ISSUE TO IDENTIFY ANY INCREASING TREND OF OCCURRENCE, AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA98018 · opened Aug 31, 1998 · closed Sep 30, 1999TIE ROD END FAILURESClosed
There is no summary currently available
PE98024 · opened Apr 21, 1998 · closed Jul 21, 1998LOSS OF THROTTLE CONTROLClosed
There is no summary currently available
PE98021 · opened Apr 1, 1998 · closed Aug 31, 1998AUTOMATIC TRANSMISSION CONTROLClosedLed to recall 97V147000
ON SEPTEMBER 4, 1997, FORD FILED A DEFECT INFORMATION REPORT CONCERNING APPROXIMATELY 15,000 1997 MODEL YEAR F-150 TRUCKS, MANUFACTURED FROM FEBRUARY 16 THROUGH MARCH 4, 1996, AND BUILT AT THE NORFOLK OR KANSAS CITY ASSEMBLY PLANTS.THESE VEHICLES COULD HAVE INCORRECTLY MANUFACTURED AUTOMATIC TRANSMISSION CONTROL CABLES INSTALLED WHICH CAN RESULT IN A SEPARATION OF THE CABLE END FITTING FROM THE CABLE CONDUIT AT THE TRANSMISSION END OF THE CABLE.IF THE TRANSMISSSION END FITTING WERE TO SEPARATE FROM THE SHIFT CABLE ASSEMBLY, THEOPERATOR WOULD NOT BE ABLE TO SHIFT THE TRANSMISSION FROM ONE OF THE DRIVE GEAR POSITIONS INTO THE PARK POSITION EVEN THOUGH THE GEAR SHIFT SELECTOR WOULD INDICATE PARK.ODI HAS RECEIVED 6 REPORTS ALLEGING TRANSMISSION FAULT SHIFTING RESULTING IN 3 CRASHES.THE REPORTED VEHICLES WERE IDENTIFIED AS FOLLOWS:THREE WERE MANUACTURED OUTSIDE OF THE RECALL BUILD DATES; TWO…
RQ98005 · opened Mar 13, 1998 · closed Aug 27, 1998ICE FORMATION IN THE THROTTLE BODYClosedLed to recall 96V251000
There is no summary currently available
RQ98003 · opened Mar 6, 1998 · closed May 22, 2000INDEPENDENT FRONT SUSPENSION TORSION BARClosed
THREE CONSUMERS HAVE REPORTED FAILURE OF ONE OF THE TWO FRONT SUSPENSION TORSION BARS IN THE SUBJECT VEHICLES.IN ONE CASE THE FAILURE OCCURRED WHILE THE VEHICLE WAS IN OPERATION, AND THE VEHICLES WERE PARKED WHEN THE OTHER TWO FAILURES OCCURRED.NO CRASHES HAVE BEEN REPORTED.TORSION BAR FAILURES ARE CONSIDERED TO BE FAIRLY UNCOMMON AND IN EACH OF THE REPORTED CASES, THE FAILURES OCCURRED AT RELATIVELY LOW MILEAGES.THE FAILURES ARE ALSO REPORTED TO HAVE OCCURRED IN A COMMON LOCATION, APPROXIMATELY SIX INCHES FROM THE CONTROL ARM.A PRELIMINARY EVALUATION HAS BEEN OPENED TO EVALUATE THE SCOPE AND POTENTIAL SAFETY RELATED CONSEQUENCES OF THESE FAILURES.
PE98009 · opened Feb 13, 1998 · closed Jun 30, 1998WHEEL SEPARATIONClosedLed to recall 98V095000
BY LETTER DATED MAY 6, 1998, THE MANUFACTURER ADVISED NHTSA OF ITS DECISION TO INITIATE A SAFETY RECALL OF APPROXIMATELY 1,520,000 OF THE SUBJECT VEHICLES, INCLUDING F-250 LIGHT DUTY TRUCKS, AND NAVIGATOR VEHICLES BUILT AT THE NORFOLK, MICHIGAN TRUCK, KANSAS CITY, AND ONTARIO TRUCK ASSEMBLY PLANTS BETWEEN DECEMBER 1, 1995 AND MID-APRIL 1998.NHTSA HAS DESIGNATED THIS RECALL ACTION AS CAMPAIGN NUMBER 98V-095.
EA97027 · opened Dec 24, 1997 · closed May 29, 1998WHEEL SEPARATION FROM VEHICLEClosed
IN ADDITION TO THE A FAILURE REPORT TABULATIONS GIVEN ABOVE, THE MANUFACTURER REPORTED THAT AN ADDITIONAL 33 OWNER AND FIELD REPORTS HAVE BEEN FILED WHICH REFER TO PROBLEMS (LUG NOT TORQUE LOSS, LUG BOLT FRACTURE) THAT DID NOT INVOLVE ACTUAL WHEEL SEPARATION, BUT WHICH MAY BE POTENTIALLY RELEVANT EVENTS.THE MANUFACTURER ALSO REPORTED THAT A TOTAL OF 815 WARRANTY CLAIMS HAVE BEEN FILED FOR REPAIRS POTENTIALLY RELATED TO THE MATTER BY PURCHASING THE VEHICLES BACK FROM OWNERS AS A GOODWILL MEASURE.THE WHEEL SEPARATIONS CITED IN THIS PE INCLUDE MANY WHICH OCCURRED WITH THE VEHICLE BEING DRIVEN; IN THESE CASES SOME PROPERTY DAMAGE TO THE VEHICLE ITSELF ALMOST ALWAYS RESULTED FROM COLLAPSE OF THE SUSPENSION .THE CRASH INCIDENTS CITED IN THE TABULATIONS ABOVE ARE LIMITED TO THOSE INCIDENTS IN WHICH DAMAGE WAS ALSO SUSTAINED BY A SECOND VEHICLE OR A FIXED OBJECT.THERE ARE INDICATIONS THAT…
PE97033 · opened Jul 14, 1997 · closed Dec 24, 1997FAILURE TRANSMISSION PARK ENGAGEMENT/LOCClosedLed to recall 97V147000
BY LETTER DATED SEPTEMBER 4, 1997, THE MANUFACTURER ADVISED NHTSA THAT A SAFETY-RELATED RECALL ACTION WOULD BE INITIATED TO CORRECT A POTENTIAL FAILURE OF THE TRANSMISSION SHIFT CABLE IN APPROXIMATELY 15,000 OF THE SUBJECT VEHICLES.THE SUSPECT CABLES WERE SUPPLIED TO FORD BY TELEFLEX AUTOMOTIVE AND INSTALLED IN THE SUBJECT F-150 TRUCKS BUILT AT FORD'S NORFORLK AND KANSAS CITY ASSEMBLY PLANTS BETWEEN FEBRUARY 16, 1996 AND MARCH 4, 1996.A COPY OF THE FORD'S LETTER TO NHTSA REGARDING THIS RECALL ACTION IS ATTACHED.BASED ON THE PENDING SAFETY RECALL (97V-147), THIS PRELIMINARY EVALUATION HAS BEEN CLOSED.
PE97019 · opened May 6, 1997 · closed Sep 16, 1997SEAT BELT ANCHORAGE SEPARATIONClosedLed to recall 96V256000
FORD NOTIFIED ODI THAT THEY ARE CONDUCTING A RECALL TO INSPECT AND, AS NECESSARY, REPAIR THE SEAT BELT ANCHORAGE ATTACHMENTS ON 1997 FORD F150 VEHICLES BUILT FROM THE BEGINNING OF PRODUCTION THROUGH APRIL OF 1996.ODI'S DATABASE CONTAINS ONE COMPLAINT ALLEGING THE CENTER FRONT SEAT BELT ANCHORAGE WAS NOT BOLTED TO THE FLOOR.FORD HAS LOCATED 60 ADDITIONAL FIELD REPORTS AND WARRANTY CLAIMS THAT APPEAR TO BE THE RESULT OF IMPROPER ASSEMBLY OF OR MISSING SEAT BELT COMPONENTS ON VEHICLES BUILT AT BOTH THE KANSAS CITY AND NORFOLK ASSEMBLY PLANTS.COMPLAINTS ALLEGE THAT A SEAT BELT WAS NOT BOLTED TO THE FLOOR, NOT ATTACHED, NOT HOOKED UP, OR THE OWNER COMPLAINED THAT THE SEAT BELT WAS LOOSE.THE CAUSES HAVE INCLUDED A MISSING BOLT, MISSING NUT, BOLT HOLE NOT THREADED, WELD NUT MISSING, OR BOLT NOT COMPLETELY TIGHTENED INTO ITS MOUNTING HOLE.THE ALLEGED CONDITIONS HAVE OCCURRED IN ALL POTENTIAL…
EA96020 · opened Aug 30, 1996 · closed Dec 24, 1996SEAT BELT ANCHORAGE SEPARATIONClosedLed to recall 96V256000
ODI'S DATABASE CONTAINS ONE COMPLAINT ALLEGING THE CENTER FRONT SEAT BELT ANCHORAGE WAS NOT BOLTED TO THE FLOOR.FORD SUBMITTED 28 ADDITIONAL FIELD REPORTS AND WARRANT CLAIMS ALLEGING THAT A SEAT BELT WAS NOT BOLTED TO THE FLOOR, NOT ATTACHED, NOT HOOKED UP, OR THE OWNER COMPLAINTED THAT THE SEAT BELT WAS LOOSE.THE CAUSES HAVE INCLUDED A MISSING BOLT, MISSING NUT, BOLT HOLE NOT THREADED, WELD NUT MISSING, OR BOLT NOT COMPLETELY TIGHTENED INTO MOUNTING HOLE.FORD STATES THAT FACTORS THAT MAY HAVE CAUSED THE NON-ATTACHMENT OF THE SEAT BELT ANCHORAGE INCLUDE IMPROPER ASSEMBLY OF OR MISSING COMPONENTS.FORD HAS MADE NO MODIFICATIONS OR CHANGES TO THE INSTALLATION PROCEDURES OF THE SEAT BELTS AT THE FACTORY. HOWEVER, FORD STATES THAT THE MANUFACTURING PLANT HAS ADDED A REDUNDANT INSPECTION FOR THIS ALLEGED CONDITION.OVER 95% OF THE VEHICLES INVOLVED WERE BUILT ON OR BEFORE MAY 1, 1996 AND OVER…
PE96030 · opened Apr 18, 1996 · closed Aug 30, 1996