Chevrolet Express recalls & problems by year
143 recalls and 648 owner complaints across 29 model years (1996–2026).
Most complaints200084 complaints
Most recalls200616 recalls
Crashes reported25in owner complaints
Injuries reported252 deaths
| Year | NHTSA stars | EPA mpg | Recalls | Complaints |
|---|---|---|---|---|
| 2026 | — | — | 3 | 0 |
| 2025 | — | — | 4 | 0 |
| 2023 | — | — | 1 | 2 |
| 2021 | — | — | 2 | 13 |
| 2020 | — | — | 1 | 17 |
| 2019 | — | — | 4 | 8 |
| 2018 | — | — | 6 | 11 |
| 2017 | — | 12–13 mpg | 6 | 21 |
| 2016 | — | 12–13 mpg | 6 | 15 |
| 2015 | — | 12–13 mpg | 3 | 8 |
| 2014 | — | 12–13 mpg | 7 | 14 |
| 2013 | — | 12–17 mpg | 8 | 22 |
| 2012 | — | 12–17 mpg | 6 | 13 |
| 2011 | — | 12 mpg | 5 | 12 |
| 2010 | — | — | 5 | 15 |
| 2009 | — | — | 7 | 10 |
| 2008 | — | 14 mpg | 10 | 14 |
| 2007 | — | 14–15 mpg | 4 | 18 |
| 2006 | — | 14–15 mpg | 16 | 12 |
| 2005 | — | 14–15 mpg | 9 | 23 |
| 2004 | — | 12–15 mpg | 7 | 21 |
| 2003 | — | 14–15 mpg | 11 | 59 |
| 2002 | — | 14–15 mpg | 0 | 56 |
| 2001 | — | 13–14 mpg | 2 | 45 |
| 2000 | — | 14 mpg | 1 | 84 |
| 1999 | — | 14–15 mpg | 2 | 68 |
| 1998 | — | 14–15 mpg | 2 | 23 |
| 1997 | — | 14–15 mpg | 2 | 29 |
| 1996 | — | 13–15 mpg | 3 | 15 |
Crash, fire, injury and death figures are what owners reported in their complaints; NHTSA does not verify them. A year with more complaints is not necessarily worse: newer and best-selling years collect more reports.
Most-reported problem areas, all years
- Electrical system — 86 complaints
- Service brakes, hydraulic — 85 complaints
- Power train — 75 complaints
- Tires — 61 complaints
- Structure — 59 complaints
- Service brakes — 55 complaints
- Air bags — 41 complaints
- Engine and engine cooling — 38 complaints